(d)
 Make sure that the dimension X5 between the flexible control

 (108) and the grease nipple (99) is 1 mm (0.0393 in.). NOTE : When you install the flexible control (108), make sure
____ that the grease nipples (86) and (99) point inboard.
 (e)
 Install the washer (106).

 (f)
 Install the nut (105) on the flexible control (108).

 (g)
 Put the nut (107) in position so that you get the dimension X2.

 (h)
 TORQUE the nuts (105) and (107) to 1.2 m.daN (106.19 lbf.in).

 (i)
 Install the seal nut (103).

R  (j) TORQUE the seal nut (103) to between 0.35 and 0.45 m.daN (30.97 and 39.82 lbf.in).
 (k)
 Install the nut (102), the lockwasher (101) and the eye end assembly (100).

 (l)
 Put the nut (102) in position so that you get the dimension X1.

 (m)
 TORQUE the nut (102) to between 0.6 and 0.7 m.daN (53.09 and

 61.94 lbf.in).

 (n)
 Safety the nut (102) with the lockwasher (101).

 (4)
 Apply SEALANTS (Material No. 09-019) on contact surfaces between the fitting (111) and the door structure.

 (5)
 Install the bolts (98), the washer (91) and the nuts (90).

 (6)
 TORQUE the nuts (90) to between 0.35 and 0.45 m.daN (30.97 and 39.82 lbf.in).

 (7)
 Install the bolt (80), the washers (81), (83) and the nut (84).

 (8)
 TORQUE the nut (84) to between 0.3 and 0.35 m.daN (26.54 and 30.97 lbf.in).

 NOTE : If you install a new bolt (80), drill a hole of 1.9 mm (0.0748
____
 in.).

 1EFF : ALL 1 52-11-22Page 428 1 1 Nov 01/03 1 1 1CES 1

 (9) Install a new cotter pin (85).
 (10)
 Install the bolt (92), the washers (93), (96) and the nut (94).

 (11)
 TORQUE the nut (94) to between 0.3 and 0.35 m.daN (26.54 and 30.97 lbf.in).

 NOTE : If you install a new bolt (94) drill a hole of 1.9 mm (0.0748
____
 in.).

 (12) Install a new cotter pin (95).
 Subtask 52-11-22-640-052

 C. Lubrication of the Flexible Control Assembly
 (Ref. Fig. 405/TASK 52-11-22-991-004)

 (1)
 Loosen the seal nut (114) by three turns minimum.

 (2)
 Connect a grease gun to the grease nipple (86). Apply COMMON GREASE (Material No. 04-004) until it comes out of the holes in the seal nut (114).

R (3) TORQUE the seal nut (114) to between 0.35 and 0.45 m.daN (30.97 and R 39.82 lbf.in).
 (4)
 Loosen the seal nut (103) by three turns minimum and make sure that you can see grease.

 (5)
 If not, connect a grease gun to the grease nipple (86). Apply COMMON GREASE (Material No. 04-004) until it comes out of the holes in the seal nut (103).

R (6) TORQUE the seal nut (103) to between 0.35 and 0.45 m.daN (30.97 and R 39.82 lbf.in).
 Subtask 52-11-22-420-052
 D. Installation of the Percussion System (Ref. Fig. 404/TASK 52-11-22-991-003, 409/TASK 52-11-22-991-012)
 (1)
 Install the bellcrank assembly (176), the bolt (181) the washers

 (180) and (179), and the nut (170).

 (2)
 TORQUE the nut (170) to between 1 and 1.2 m.daN (88.49 and 106.19 lbf.in).

 (3)
 Install the cotter pin cotter pin (169). NOTE : If you install a new bolt (181) drill a hole of 2.8 mm (0.1102

____
 in.).

 1EFF : ALL 1 52-11-22Page 429 1 1 Nov 01/03 1 1 1CES 1

 Percussion System - Rigging Point Location Figure 409/TASK 52-11-22-991-012
 1EFF : 1 1R 1CES  ALL  1 11 1 52-11-22 Page 430 Nov 01/01

 (4)
 Install the bolt (178) and the washer (177). Apply COMMON GREASE (Material No. 04-004) on the bolt shank and install the rod (184), the washer (175) and the nut (74).

 (5)
 TORQUE the nut (174) to between 0.3 and 0.35 m.daN (26.54 and 30.97 lbf.in).

 NOTE : If you install a new bolt (178) drill a hole of 1.9 mm (0.0748
____
 in.).

 (6)
 Install the cotter pin (173).

 (7)
 Install the crank (187) and apply SEALANTS (Material No. 09-019) between the crank (187) and the door structure.

 (8)
 Install the bolts (163), the nut (162) and tighten them.

 (9)
 Rig the triple lever with the RIGGING PIN (98DNSA20206120) and put the emergency control handle in the armed position.

 (10)
 Put the rod (160) in position and adjust its length if necessary.
　
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