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1.10.1.  List of breakdowns, malfunctioning and damages that must be 13 reported to manufacturer
1.11. Lifetimes 17 2 Inspections 18
2.1.  Non-periodical inspections 18
2.1.1.  Current inspection (daily) 18
2.1.2.  Circumstantial  inspection 20
2.2.  Regular inspection; sequence of inspections and revisions 20
2.2.1.  After first 25±2 hours of flight 20
2.2.2.  After first 50±3 hours of flight and at every 100±5 hours of 21 flight
2.2.3.  After every 200±5 hours of flight and upon yearly inspection 21
2.3.  Overhaul 21
2.4.  Checking the airplane leveling 21
2.5.  Frequency of inspection work 22
2.6.  Instructions 26
2.7.  Greasing 26
3.  Main assemblies 26
3.1.  Airframe 26
3.1.1.  Airframe description 26
S.C. AEROSTAR  S.A.
FESTIVAL R40S
BACAU - ROMANIA
   AIRPLANE MAINTENANCE MANUAL
3.1.2. Maintenance of airframe 28
3.2. Landing gear 29
3.2.1. Landing gear description 29
3.2.2. Landing gear maintenance 29
3.3. Canopy 30
3.3.1. Canopy description 30
3.3.2. Canopy maintenance 30
3.3.3. Repairing of canopy 30
3.4 Engine cowling 31
3.4.1. Engine cowling description  31
3.4.2. Engine cowling maintenance 31
3.4.3. Repairing of engine cowling 31
3.5. Engine fastening 31
3.5.1. Description of engine fastening 31
3.5.2 Engine mount maintenance 32
3.5.3. Repairing of engine mount 32
3.6. Cockpit 32
3.6.1. Cockpit description 32
3.6.2. Maintenance of cockpit and engine controls 32
3.7. Safety belts 33
3.7.1. Maintenance of safety belts 33
3.8. Flight controls 33
3.8.1. Description of flight controls 33
3.8.2. Maintenance of flight controls 34
3.8.3. Repair of flight controls 36
4. ROTAX 912S ENGINE 36
4.1. Description of engine 36
4.2. Engine design data 36
4.3. Maintenance, repair, and overhaul of engine 37
5. FUEL SYSTEM 37
5.1. Description and operation 37
5.2. Fuel system maintenance  40
5.3. Fuel system repair 41
6. PROPELLER 42
6.1. Propeller description 42
6.2. Propeller design data 42
6.3. Propeller maintenance 42
7. UTILITY SYSTEMS 42
7.1. Oil system 43
7.1.1. Oil system description 43
7.1.2. Oil system maintenance 43

7.1.3 Oil system repair 44
7.2. Engine cooling system 44
7.2.1. Main components of cooling system 44
7.2.2. Description and operation  44

7.2.3 Maintenance and repair of engine cooling system 45
7.3. Brake system 45
S.C. AEROSTAR  S.A.
FESTIVAL R40S
BACAU - ROMANIA
   AIRPLANE MAINTENANCE MANUAL
　
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