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4.  IGNITION SYSTEM Repair and Replacement Carburetor 6-2 General 4-1 Reassembly Dual Magneto 4-1 Intake Pipes 6-2 Engine Firing Order 4-1 Oil Suction Screen 6-2 Ignition Harness 4-1 Spark Plugs 4-1 7. CRANKCASE, CRANKSHAFT & Removal and Disassembly RECIPROCATING PARTS Ignition Harness 4-1 Magneto 4-1 General 7-1 Inspection Disassembly Ignition Harness 4-1 Oil Pump and Vacuum Pump 7-1 Magneto 4-1 Starter Ring Gear Support 7-1 Repair and Replacement Tachometer 7-1 Ignition Harness 4-2 Governor Drive 7-1 Magneto 4-2 Crankcase 7-1 Reassembly Camshaft 7-2 Magneto 4-2 Crankshaft 7-2 Timing Magneto and Engine 4-2 Counterweights 7-4 Ignition Harness 4-3 Cleaning 7-4 Inspection
5.  CYLINDERS, PISTONS AND VALVE TRAIN Bearing 7-4 Crankcase General 5-1 Visual 7-4 Removal from Engine 5-1 Dimensional 7-4 Crankshaft Visual 7-4 Dimensional 7-4
OVERHAUL MANUAL LYCOMING 76
SERIES AIRCRAFT ENGINES

TABLE OF CONTENTS (CONT.)
SECTION  PAGE
7.  CRANKCASE, CRANKSHAFT &
RECIPROCATING PARTS (CONT.)

Camshaft

Visual 7-5
Dimensional

7-5
Connecting Rods

Dimensional 7-5
Parallelism Check 7-5
Squareness Check 7-5
Counterweight Bushing Wear 7-5
Crankshaft Counterweight Bushing Wear 7-5
Repair and Replacement

General

7-5
Crankshaft

Bearing Surfaces 7-5
Propelled Flange Straighting 7-6
Oil Seal Surface 7-7
Crankshaft Counterweight Bushing 7-7
Counterweight Bushing 7-8
Connecting Rod Bushing 7-8
Starter Ring Gear 7-8
Crankcase 7-8
Reassembly

Crankshaft

Expansion Plugs 7-8
Propeller Flange Bushing 7-9
Counterweight Assembly 7-9
Connecting Rods 7-9
Camshaft

7-9
Crankcase 7-10
Oil Pump and Vacuum Pump Drive 7-10
Tachometer Drive Adapter 7-11
Oil and Vacuum Pump 7-11
Oil Cooler Adapter 7-11
Oil Filter Adapter Assembly 7-11
Crankshaft Oil Seal 7-11
Generator or Alternator Drive Belt 7-12

8.  TEST PROCEDURE
General 8-1
Test Limits 8-1
Run-In Procedure 8-2
Run-In Schedule 8-2
Oil Consumption Run 8-2
Idler Speed and Mixture Adjustment 8-2
Preservation and Storage (Engine) 8-2
Preservation Run 8-3
Preservation and Storage Carburetor 8-3

9.  TABLE OF LIMITS
OVERHAUL  MANUAL  LYCOMING  76 SERIES  AIRCRAFT  ENGINES  Ssction 1 
Introduction 
SECTION  1 
INTRODUCTION 

l-l. This manual contains the necessary information for the major overhaul of the Lycoming 76 series engines. Unless otherwise noted the information and data will apply equally to all models. The portions of the text applying to any one particular model will be identified.
1-2. The main portion of the text is divided into sections corresponding to the basic engine components. Additional sections are provided for general description. preservation and storage information. and other items of a non-specific nature.
　
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