TASK 20-24-11-100-001
Cleaning and Protection of the Cables
WARNING : WEAR GLOVES WHEN YOU TOUCH THE CABLES.
_______
1. Reason for the Job
__________________
This subject gives the procedure to apply corrosion-resistant finishes that
give protection to the carbon-steel cables.
2. Job Set-up Information
______________________
A. Fixtures, Tools, Test and Support Equipment
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REFERENCE QTY DESIGNATION
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No specific an air compressor
No specific brush
No specific spray gun
B. Consumable Materials
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REFERENCE DESIGNATION
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R Material No. 04-004 USA MIL-PRF-23827 TYPE I SYNTH.ESTER BASED GREASE HIGH PRESSURE (Ref. 20-31-00) Material No. 05-005 USA MIL-C-16173 GRADE II CORROSION PREVENTIVE (Ref. 20-31-00) Material No. 11-002 USA MIL-PRF-680 DRY CLEANING SOLVENT (VARSOL/WHITE SPIRIT) (Ref. 20-31-00)
3. Job Set-up
__________
Subtask 20-24-11-941-051
A. Not Applicable
4.
Procedure
_________
5.
Close-up
Subtask 20-24-11-110-051
A. Cleaning of the Cables
(1) Soak a cloth with CLEANING AGENTS (Material No. 11-002) and remove the unwanted material. Clean the surface of the cable.
NOTE : Remove the unwanted material from the cloth to make sure that____ it does not go into the cable core. This removes the lubricant around each strand.
(2) Fully dry the cables.
Subtask 20-24-11-916-050
B. Protection of the Cables
R R (1) Apply SPECIAL MATERIALS (Material No. 05-005) with : - a spray gun and an air compressor, or with a brush.
R NOTE : These conditions are applicable for each procedure:____ - the ambient temperature must be between 5 deg.C (41.00 deg.F) and 35 deg.C (95.00 deg.F), - if you use a spray gun, the air pressure must be at least 4 bar (58.0150 psi), - the protective coat that gives protection must be 0.05 mm (0.0019 in.) thick, - the protective film must be even along the length of the cable. There must be no unwanted thickness caused by drops or runs,
R R (2) Let the cable dry between 1h30 and 2h00 (this time is related to the ambient temperature).
R R R (3) Apply COMMON GREASE (Material No. 04-004) on the rear THS control cables (between FR71 and the THS actuator) to prevent corrosion in this area.
________ Subtask 20-24-11-942-051
A. Make sure that the work area is clean and clear of tool(s) and other items.
CONTROL CABLE AND PULLEY CHECK - INSPECTION/CHECK_________________________________________________
TASK 20-24-12-200-001
Check of the Control Cables
WARNING : WEAR GLOVES WHEN YOU TOUCH THE CABLES._______
1. Reason for the Job__________________
Self Explanatory
2. Job Set-up Information______________________
A. Referenced Information
-------------------------------------------------------------------------------REFERENCE DESIGNATION -------------------------------------------------------------------------------
R R 20-24-11-100-001 20-24-12-991-002 20-24-12-991-003 20-24-12-991-004 20-24-12-991-005 Cleaning and Protection of the CablesFig. 601Fig. 602 Fig. 603 Fig. 604
3. Job Set-up__________
Subtask 20-24-12-869-051
A. Not Applicable
4. Procedure_________
Subtask 20-24-12-210-050
R R A. Inspection of the Control Cables (Ref. Fig. 601/TASK 20-24-12-991-002, 602/TASK 20-24-12-991-003, 603/TASK 20-24-12-991-004, 604/TASK 20-24-12-991-005)
(1) Check for broken wires:
(a) The very important areas where the wires can break are the lengths of the cable that go through fairleads and around pulleys.
INTENTIONALLY BLANK
R 1 1
20-24-12Page 602
1 1 Nov 01/99 1 1 1CES 1
Cable Inspection
Figure 601/TASK 20-24-12-991-002
1EFF : ALL 1 20-24-12 Page 603
1 1 Feb 01/98
1 1
1CES 1
Cable Wear Patterns
Figure 602/TASK 20-24-12-991-003
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