3. Job Set-up__________
Subtask 51-76-12-941-050
A. Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001), (Ref. TASK 28-10-00-910-001) and (Ref. TASK 28-10-00-910-002).
Subtask 51-76-12-650-050
B. Defuel the aircraft. (Ref. TASK 12-11-28-650-001)
Subtask 51-76-12-010-050
C. Get access to the fuel leak area.
4. Procedure_________
Subtask 51-76-12-160-050
A. Prepare the Repair Area
R R CAUTION : DO NOT USE A METAL SCRAPER TO REMOVE THE UNWANTED MATERIAL. A_______ METAL SCRAPER CAN CAUSE DAMAGE TO THE SURFACE OF THE COMPONENT.
R R (1) Remove the sealant from the leak point and up to a distance of 20 mm (0.7874 in.) around the leak point area with a SCRAPER - NON METALLIC.
(2) Chamfer the edges of the sealant that is not damaged.
R (3) Clean the repair area.
R R R WARNING : OBEY THE MANUFACTURER'S INSTRUCTIONS WHEN YOU USE THE_______ SPECIAL MATERIAL. THIS MATERIAL IS DANGEROUS.
R R R R R R R R R WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL_______ MATERIALS ONLY WITH A GOOD SUPPLY OF AIR. OBEY THE MANUFACTURERS INSTRUCTIONS. PUT ON PROTECTIVE CLOTHING. DO NOT GET THEM IN YOUR MOUTH. DO NOT SMOKE. DO NOT BREATHE THE GAS. THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT. GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
R
R (a) Clean the repair area with the CLEANING AGENTS (Material No. 11-R 004) and a lint free-cloth MISCELLANEOUS (Material No. 19-003). R
Subtask 51-76-12-914-050
B. Do the Repair
(1)
Mix the necessary quantity of SEALANTS (Material No. 09-008).
(2)
Apply a 1 mm (0.0393 in.) thick coat of sealant over the repair area with a brush. Refer to the manufacturers instructions for the cure time.
NOTE : Each new coat of sealant must overlap the sealant adjacent to
____ the repair area by a minimum of 25mm (1.0in.).
(3)
Apply a second coat of sealant and let it cure. Refer to the manufacturers instructions for the cure time.
(4)
Apply a top coat of SEALANTS (Material No. 09-007) to the repair area.
NOTE : The top coat must overlap the last layer of sealant applied by
____ at least 6mm (0.24in.). Refer to the manufacturer's instructions for the cure time.
(5) Make sure that the work area is clean and clear of tool(s) and other items.
Subtask 51-76-12-650-051
C. Refuel the aircraft (Ref. TASK 12-11-28-650-001).
Subtask 51-76-12-790-050
D. Examine the repair area for leaks.
NOTE : Leaks are not permitted.
____
(1) If there are leaks, refer to SRM 51-76-12, P. Block 1, for corrective action.
5. Close-up
________ Subtask 51-76-12-942-050
A. Remove the ground support and maintenance equipment, the special and standard tools and all other items.
1EFF : ALL 1 51-76-12Page 804 1 1 Aug 01/04R 1 1 1CES 1
TASK 51-76-12-300-002
Repair of the Fuel Tank Fillet
1. Reason for the Job__________________
Self Explanatory
2. Job Set-up Information______________________
A. Fixtures, Tools, Test and Support Equipment
-------------------------------------------------------------------------------REFERENCE QTY DESIGNATION -------------------------------------------------------------------------------
R No specific No specific flat nonmetallic tool 1 SCRAPER - NON METALLIC
B. Consumable Materials
-------------------------------------------------------------------------------REFERENCE DESIGNATION -------------------------------------------------------------------------------
R R R R Material No. 09-001 Material No. 09-002A Material No. 09-016 Material No. 11-004 Material No. 19-003 USA MIL-S-8802 TYPE I CLASS A FUEL TANK SEALANTPOLYSULFIDE (Ref. 20-31-00) USA AMS-S-8802 FUEL TANK SEALANTPOLYSULFIDE (Ref. 20-31-00)USA MIL-PRF-81733D TYPE II CLASS B CORROSION INHIBITING FILLET CONSISTENCY (Ref. 20-31-00)USA MIL-T-81533 1.1.1TRICHLOROETHANE (METHYL CHLOROFORM) (Ref. 20-31-00) USA AMS 3819 LINT-FREE COTTON CLOTH (Ref. 20-31-00)
C. Referenced Information
-------------------------------------------------------------------------------REFERENCE DESIGNATION -------------------------------------------------------------------------------
12-11-28-650-001 28-00-00-910-001 28-10-00-910-002 General Refuel/Defuel Safety ProceduresFuel Safety ProceduresAccess to the Fuel Tanks and the Work Areas
3. Job Set-up__________
Subtask 51-76-12-941-051
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