BACS13BX SWAGE
GROOVE DEPTH LIMITS

NOTE: ALL DIMENSIONS ARE IN INCHES.
Groove Depth Measurement for BACS13BX Sleeves
Figure 816

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MAINTENANCE MANUAL

150
TORQUE WRENCH DIAL - PROCEDURE TO READ TORQUE
MATERIAL SWAGE TORQUE (POUNDS-INCH)
WALL THICKNESS - INCHESTUBE
SIZE  3AL-2.5V TITANIUM 1  21Cr-6Ni-9Mn CRES 2  MIN  MAX 
04  0.016  0.016  4  5 
06  0.019  0.020  12  15 
08  0.026  0.026  20  25 
10  0.032  0.033  40  45 
12  0.039  0.039  40  45 
16  0.051  0.052  80  85 

SWAGER TORQUES NECESSARY TO ROLLER SWAGE BACS13BX SLEEVES
TO Ti-3AL-2.5V CWSR OR 21-6-9 CRES TUBE USING HARRISON 6633K01
ROLLER SWAGING KIT

AS SPECIFIED IN SPECIFICATION AMS 4945/BMS 7-234 AS SPECIFIED IN SPECIFICATION BMS 7-185
Swage Torques, Sleeve Dimensions, and Wall Thicknesses for Roller Swaging
Figure 817 (Sheet 1)

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BACS13BX SLEEVE

DIA G
TUBE

Swage Torques, Sleeve Dimensions, and Wall Thicknesses for Roller Swaging Figure 817 (Sheet 2)
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SWAGED JOINT WALL THICKNESS (SEE TABLE)

SECTION OF ROLLER SWAGED JOINT
TUBE DIMENSIONS TUBE "NOMINAL" WALL SWAGED JOINT WALL THICKNESS FOR SIZE THICKNESS - INCHES "NOMINAL" TUBE WALLS - INCHES

3
Ti-3AL-2.5V 21-6-9 CRES

04  0.016  0.016  0.068 
06  0.019  0.020  0.066 
08  0.026  0.026  0.100 
10  0.032  0.033  0.101 
12  0.039  0.039  0.132 
16  0.051  0.052  0.143 

TOLERANCE +0.002 -0.003

SWAGED JOINT WALL THICKNESS SPECIFICATION
"NOMINAL" WALL THICKNESS DEFINITION: TUBE WALL THICKNESS WITHOUT TOLERANCES AS SPECIFIED BY TUBE SPECIFICATION: AMS 4945 FOR Ti-3AL-2.5V AND BMS 7-185 FOR 21-6-9 CRES.
IF THE THICKNESS OF A MEASURED TUBE WALL IS DIFFERENT THAN THE "NOMINAL", ADD OR SUBTRACT THE DIFFERENCE FROM THE NECESSARY SWAGED JOINT WALL THICKNESS FOR "NOMINAL" TUBE WALLS.
EXAMPLE: 1. MEASURED 10 SIZE TITANIUM 3AL-2.5V TUBE WALL = 0.035 INCH
2.
 WALL DIFFERENCE IS 0.035 INCH, MINUS 0.032 INCH = 0.003 INCH

3.
 ADD 0.003 INCH TO 0.101 INCH = 0.104 INCH

Swage Torques, Sleeve Dimensions, and Wall Thicknesses for Roller Swaging
Figure 817 (Sheet 3)

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ST878D TOOL ASSEMBLY

ST878D TOOL ASSEMBLY

Preset Pressures (PSI) for the Cherry G-85 Lockbolt Gun with ST878D Presetting Tool Assembly (BACS13AP Sleeves) Figure 818 (Sheet 1)
　
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