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A 757 MAINTENANCE MANUAL
UNION

EXTERNAL ROLLER SWAGE TOOLS FOR UNIONS

Harrison Portable Swagers for BACS13BX Sleeves
Figure 813 (Sheet 4)

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A

757
MAINTENANCE MANUAL

SEAL AREA

MEASUREMENT
AREA

NOTE: I.D. AFTER SWAGE REQUIREMENTS-MEASURING METHOD FOR 35211 SLEEVE AND 35212 UNION.
TUBE O.D./DASH NO.  TUBE WALL  TORQUE  I.D. AFTER SWAGE 

TUBE MATERIAL: 3AI-2.5V TITANIUM PER AMS4945

0.250/-04  0.016  6-7  0.225-0.232 
0.375/-06  0.019  11-12  0.347-0.354 
0.500/-08  0.026  20-22  0.458-0.465 
0.625/-10  0.032  40-43  0.575-0.587 
0.750/-12  0.039  40-43  0.684-0.695 
1.000/-16  0.051  65-68  0.913-0.919 

SWAGING TORQUE AND I.D. AFTER SWAGE REQUIREMENTS
FOR 35211 SLEEVE AND 35212 UNIONS

Harrison Portable Swagers for BACS13BX Sleeves
Figure 813 (Sheet 5)

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L21683
TUBE SIZE
04
05
06
Swage Pressures for Elastomer Swaging Flareless SleevesFigure 814 (Sheet 1)
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08
* SWAGE PRESSURES NECESSARY TO INSTALL BACS13BX FLARELESS SLEEVES ON TUBE MATERIALS WITH THE HARRISON PORTABLE AND STATIONARY SWAGERS
304 CRES (MIL-T-8504), 321 AND 347 CRES (MIL-T-8808)

304 1/8 HARD CRES (MIL-T-6845)
MINIMUM SWAGE PRESSURE - IF YOU MUST SWAGE AGAIN, INCREASE IN 5% INCREMENTS.

A757MAINTENANCE MANUAL
A
757
MAINTENANCE MANUAL

Swage Pressures for Elastomer Swaging Flareless Sleeves
Figure 814 (Sheet 2)

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A
757
MAINTENANCE MANUAL

TUBE
OD

SIZE

04  05  06  08  10  12  16  20  24 
|0.010 P  0.214  0.230  0.230  0.285  0.330  0.330  0.392  0.395 0.355 2 1  0.465 0.350 2 1 
max A  0.374  0.437  0.493  0.673  0.789  0.964  1.214  1.474  1.723 
max G  0.298  0.364  0.423  0.550  0.686  0.822  1.070  1.323  1.573 
max H  0.260  0.322  0.385  0.511  0.636  0.761  1.011  1.262  1.517 

DIMENSION
NOTE: ALL DIMENSIONS ARE IN INCHES.
DIMENSIONS OF FLARELESS TUBE ENDS AND BACS13BX SLEEVES AFTER ELASTOMERIC SWAGING

ALL EXCEPT SHORT FLARELESS SHORT FLARELESS
BACS13BX Flareless Sleeve Dimensions After Elastomeric Swaging
Figure 815

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