DEUTSCH STANDARD TOOLS
TABLE A
SIZE TUBE ASSEMBLY TOOL SWAGE SWAGE HEAD ASSEMBLY UNIT POWER INSPECTION GAGE
04 DLT05PSKT3000 DLT05PSHA3004 DLT05MAPW0000 D12-9892-04
06 DLT10PSKT3000 DLT05PSHA3006 DLT10MAPW0000 D12-9892-06
10 08 DLT20PSKT3000 DLT05PSHA3008 DLT05PSHA3010 DLT20MAPW0000 D12-9892-08
D12-9892-10
12 DLT30PSKT3000 DLT30PSHA3012 DLT30MAPW0000 D12-9892-12
16 DLT40PSKT3002 DLT40PSHA4016 DLT40MAPW0000 D12-9892-16
20 DLT40PSKT3003 DLT40PSHA3020 DLT40MAPW0000 D12-9892-20
NOTE: One of the following pumps is necessary to actuate the power units: . DTL02MAPP1000 pneumatic pump 10,000 psi . DLT01MAPM1000 manual pump 10,000 psi
DEUTSCH LIGHTWEIGHT TOOLS TABLE B
NOTE: The -12 size swage die is different in outer diameter than the swage dies used before.
Swage and Inspection Tool Part Numbers
Figure 825
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L21727
A
757
MAINTENANCE MANUAL
DAMAGE
NOTE: ALL DIMENSIONS ARE IN INCHES.
Minimum Straight Length for Permaswage Fitting Installation
Figure 826
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L21728
A
757
MAINTENANCE MANUAL
TUBE
Tube Splice Repair
Figure 827
L21733
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A
757
MAINTENANCE MANUAL
Bare or alodine MATERIAL SURFACE Solvent clean PROCEDURE TO CLEAN TUBE
Anodize . . Fed Spec P-C-451 . Fed Spec P-P-121 Abrasive Scotch Brite, Type A Hand apply abrasive material, 180-grit or finer:
Primer/paint (flammable) MEK (refer to TT-T-261) (flammable) for primed surfaces (MIL-P-6889) and Lacquer thinner (refer to TT-T-266) Hand apply abrasive material, 240-grit or finer lacquer base paint/enamel 1. 2.
Cleaning and Paint Removal Procedures for Aluminum Tubes
FIgure 828
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L21734
A
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MAINTENANCE MANUAL
0.150 INCH MIN
A
MARK FOR THE MINIMUM TUBE INSERTION DEPTHS
Witness Mark Location and Usual Marking Procedures
Figure 829
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L21738
A
757
MAINTENANCE MANUAL
GAGE D12-9892-SIZE
INSERTION WITNESS MARK BE
CLEAR OF THE FITTING END
1/4 (04) (INCHES) TUBE DIAMETER 0.315 (INCHES) SWAGED DIAMETER MAX A DIMENSIONS SWAGED LENGTH MIN B DIMENSIONS 0.46 (INCHES)
3/8 (06) 0.447 0.53
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