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MAINTENANCE MANUAL
TOOL
CRYOFIT COUPLING INSTALLATION
NOTE: CRYOFIT KITS INCLUDE ADDITIONAL ITEMS.
Cryofit Coupling 3P02111 and 3PH5111 Repair
Figure 823 (Sheet 1)
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MAINTENANCE MANUAL
INSTALLATION MARKS INSTALLATION MARKS
ACCEPTABLE
UNACCEPTABLE POSITION OF INSTALLED FITTING ON TUBE
NOTE: CRYOFIT KITS INCLUDE ADDITIONAL ITEMS.
Cryofit Coupling 3P02111 and 3PH5111 Repair
Figure 823 (Sheet 2)
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MAINTENANCE MANUAL
Approved Fitting/Tube Material Combinations for Repair with Permaswage Unions
Figure 824 (Sheet 1)
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MAINTENANCE MANUAL
NOTE: Material code (J) with the Boeing part number or no material code (-) with the Deutsch part number indicates 21-6-9 cres fitting with two internal grooves on each end, one each filled with silicone. Material code D on either the Boeing or Deutsch part number indicates 6061T6 aluminum fitting with two internal groves on each end, all filled with silicone.
Aluminum unions without all grooves filled with the silicone sealant are not approved for Boeing airplanes.
1
A BOEING STANDARD FOR AN EXTERNALLY SWAGED UNION - BACU24BS (SIZE)(SIZE) MATERIAL) - BASED ON THE DEUTSCH PERMASWAGE D10282 UNION HAS BEEN DEVELOPED BY BOEING FOR USE ON THE 777 AIRPLANE. THE BACU24BS (SIZE)(SIZE) J UNION (BOTH SIZES THE SAME) AND THE D10282-(SIZE) UNION ARE INTERCHANGEABLE. IN ADDITION, THE BACU24BS (SIZE)(SIZE) D UNION (BOTH SIZES THE SAME) AND D10282D (SIZE) D UNION ARE INTERCHANGEABLE.
THE CORROSION RESISTANT STEEL D10282-(SIZE) AND ALUMINUM D10282D(SIZE) PER-MASWAGE UNIONS ARE IMPROVED REPLACEMENTS FOR THE STANDARD CORROSION RESISTANT STEEL D10036D (SIZE) AND ALUMINUM D10036D (SIZE) UNIONS, RESPECTIVELY. THE D10036 UNIONS ARE FUNCTIONALLY INTERCHANGEABLE WITH THE D10282 UNIONS BUT ARE MORE LIKELY TO DEVELOP LEAKS DURING USE. BOEING DOES NOT RECOMMEND USE OF THE D10036 UNION.
BACU24BS (SIZE)(SIZE) J - (BOTH SIZES THE SAME), BACU24BS (SIZE)(SIZE) D -(BOTH SIZES THE SAME), D10282-(SIZE) AND D10282D (SIZE) UNIONS ARE NOT SHOWN IN DEUTSCH CATALOGS, BUT YOU CAN MAKE AN ORDER DIRECTLY TO DEUTSCH, METAL COMPONENTS DIVISION, 14800 SOUTH FIGUEROA ST., P.O. BOX 61188, LOS ANGELES, CA 90061.
Approved Fitting/Tube Material Combinations for Repair with Permaswage Unions
Figure 824 (Sheet 2)
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MAINTENANCE MANUAL
SIZE TUBE SWAGE TOOL ASSEMBLY SWAGE HEAD UNIT POWER GAGE INSPECTION
04 D12204 D12204-56 D12710-52 D12-9892-04
08 06 D12225-06 D12208 D12225-06-56 D12208-56 D12010-52 D12710-52 D12-9892-08 D12591-2-06
10 D12210 D12210-56 D12010-52 D12-9892-10
12* D1222512 D1225-12-56 D12014-52 D12-9892-12
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