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Detail Steps/Work Items Key Items/References
(1) Make a copy of the Control Surfaces Adjustment Report. Refer to Section 06-00.
Use it to record the
measurements.
(2) Set both rudder pedals fully forward.
AIRCRAFT
Flight Controls DA 40 Series
AMM
Page 202
20 Sep 2007 27-20-00 Doc # 6.02.01
Rev. 5
Detail Steps/Work Items Key Items/References
WARNING: WHEN YOU DO WORK ON THE AIRPLANE CONTROLS, YOU MUST
MAKE SURE THE AREAS AROUND THE CONTROLS/CONTROL
SURFACES ARE CLEAR OF PERSONS/EQUIPMENT. IF YOU DO
NOT DO THIS, INJURY TO PERSONNEL AND DAMAGE TO
CONTROL SURFACES CAN OCCUR.
(3) Set the rudder pedals central. The left pedal must align with
the right pedal.
Make sure the rudder is in the
neutral position shown in the
Control Surfaces Adjustment
Report for the airplane.
(4) Set the rudder pedals to fully left. The rudder must hit the stops at
the rudder pedestal.
The rudder position must be the
distance to the left shown in the
Control Surfaces Adjustment
Report for the airplane.
(Measured from the neutral
position).
(5) Set the rudder pedals to fully right. The rudder must hit the stops at
the rudder pedestal.
The rudder position must be the
distance to the right shown in
the Control Surfaces
Adjustment Report for the
airplane. (Measured from the
neutral position).
(6) Make sure the left and right rudder pedals are free to
move when they are set in all of the adjustable positions.
AIRCRAFT
DA 40 Series
AMM
Flight Controls
Doc # 6.02.01
Rev. 5 27-20-00 Page 203
20 Sep 2007
3. Rudder Control System Adjustments
If you cannot get the correct range of movement of the rudder control system, use this procedure to adjust
the system.
A. Equipment
Item Quantity Part Number
Cable tension gauge. 1 Commercial.
Ruler or deflection gauge. 1 Commercial.
B. Rudder Adjustment Procedure
Detail Steps/Work Items Key Items/References
(1) Remove these items for access:
S The pilots’ seats.
S The passenger seat.
Section 25-10.
(2) Set both rudder pedals fully forward.
(3) Set the rudder pedals central. Make sure the rudder is in the neutral
position. The left pedal must align with
the right pedal.
(4) If necessary, adjust the length of the cables
between the yoke and the rudder lower mounting
bracket.
S Remove the lock-wire from the turnbuckles.
S Adjust the turnbuckles to set the rudder to
neutral.
S Do a test for correct cable tension.
S Tighten the turnbuckles and install the lockwire.
Refer to Figure 4.
Below the passenger seat.
Refer to the Adjustment Report.
AIRCRAFT
Flight Controls DA 40 Series
AMM
Page 204
20 Sep 2007 27-20-00 Doc # 6.02.01
Rev. 5
Detail Steps/Work Items Key Items/References
(5) Set the rudder pedals to fully left. The rudder must hit the stops at the
rudder pedestal.
The rudder position must be the
distance to the left shown in the Control
Surfaces Adjustment Report.
(Measured from the neutral position).
(6) If necessary, adjust the rudder stop bolt on the
left side of the rudder lower mounting-bracket:
S Release the jam-nut on the left stop bolt.
S Adjust the stop bolt to give the correct range
of movement.
S Tighten the jam-nut on the stop bolt.
The rudder position must be the
distance to the left shown in the Control
Surfaces Adjustment. (Measured from
the neutral position).
(7) Set the rudder pedals to fully right. The rudder must hit the stops at the
rudder pedestal.
The rudder position must be the
distance to the right shown in the
Control Surfaces Adjustment Report.
(Measured from the neutral position).
(8) If necessary, adjust the rudder stop bolt on the
right side of the rudder lower mounting-bracket:
S Release the jam-nut on the right stop bolt.
S Adjust the stop bolt to give the correct range
of movement.
S Tighten the jam-nut on the stop bolt.
The rudder position must be the
distance to the right shown in the
Control Surfaces Adjustment Report.
(Measured from the neutral position).
(9) Do a test for the correct range of rudder
movement.
Refer to Paragraph 2.
(10) Do an inspection of all the controls that you have
adjusted.
S If necessary for your Airworthiness Authority,
do a second inspection of the controls.
(11) Install these items:
S The pilots’ seats.
S The passenger seat.
Refer to Section 25-10.
AIRCRAFT
DA 40 Series
AMM
　
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