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3. Words with Special Meanings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Section 05-10
Time Limits
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Regulatory Authorities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. Scheduled Maintenance Time Limits . . . . . . . . . . . . . . . . . . . . . . . . 1
4. Component Time Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5. Component Time Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Section 05-20
Scheduled Maintenance Checks
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. 5 Hour Engine Check (TAE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. 2000 Hour Structural Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
Page 2
20 Sep 2007 05-CONTENTS Doc # 6.02.01
Rev. 5
Maintenance Practices
Maintenance Checklist DA 40
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2. Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Engine Ground Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4. Maintenance Checklist Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5. Maintenance Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
6. Check Flight Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7. Engine Ground Test Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5 Hour Engine Check (TAE)
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2. Checklist for the 5 Hour Engine Check . . . . . . . . . . . . . . . . . . . . . . 58
2000 Hour Structural Check DA 40
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
2. Checklist for 2000 Hour Structural Check . . . . . . . . . . . . . . . . . . . . 60
3. Findings Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Section 05-30
Flight-line Checks
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Flight-Line Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. Post-Flight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Doc # 6.02.01
Rev. 5 05-CONTENTS Page 3
20 Sep 2007
Section 05-50
Unscheduled Maintenance Checks
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Hard Landing Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. Propeller Strike . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4. Engine Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5. Lightning Strike . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
Page 4
20 Sep 2007 05-CONTENTS Doc # 6.02.01
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Intentionally left blank
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Doc # 6.02.01
Rev. 5 05-00-00 Page 1
20 Sep 2007
CHAPTER 05
TIME LIMITS AND MAINTENANCE CHECKS
1. General
This Chapter will help you to do the maintenance of the DA 40 correctly. Refer to Sections 04-00 and
05-00 to help you when you do maintenance and inspections.
The times given in this Chapter are times recommended by the airplane manufacturer. Do the
scheduled maintenance at the given times, because they are the minimum required to keep the
airplane in a good technical condition.
These checks do not over-ride the requirements of the airworthiness authority of the country where
the airplane is registered. You must make sure that all Airworthiness Directives, Service Bulletins and
any other requirements of the airworthiness authority are completed as required.
The airplane manufacturer can change the time between checks. If this happens, the airplane
　
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