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% Refer to the Operation & Maintenance Manual for
% the TAE 125.01 engine, Doc. # OM-02-01, latest
% revision.
300
hrs.
%
20. While the fuel lines are disconnected from the fuel
filter, do a test of the emergency fuel valve and the
check valve in the fuel return line. (Refer to Section
28-21).
X X
21. Bleed the fuel distribution system. Refer to Section
28-21.
X X X
22. Examine the glow harness and cables. X X X
23. Examine the intake manifolds. X X X
WARNING: MAKE SURE THE EXHAUST SYSTEM IS COOL BEFORE YOU DO
MAINTENANCE ON THE EXHAUST SYSTEM. THE EXHAUST
SYSTEM CAN BE HOT. THIS CAN CAUSE INJURY TO PERSONS.
24. Examine the exhaust system. Look specially for
cracks and heat damage.
Do a check of the ball-joints.
(Refer to Section 78-01).
X X X
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
Inspection Items (TAE engine only) 100 200 1000 Time Initials
Page 20
20 Sep 2007 05-20-00 Doc # 6.02.01
Rev. 5
25. Examine the cabin heat system.
S Examine the flexible hose for damage.
S Examine the cabin-heat selector-valve for
damage.
S Move the CABIN HEAT control lever in the
cockpit up and down. Examine for interference
and incorrect bounce.
X X X
26. Examine the alternator mounting bracket and
electrical connections.
X X X
27. Examine the flat-belt for alternator and coolant
pump (at the rear of the engine).
S Look for abnormal wear, for example: chafing or
cracks.
X X
28. Replace the flat-belt. Refer to the engine
manufacturer.
X
% 29. Examine the alternator and the starter for damage.
% Look for soot marks.
300
% hrs.
X
30. Replace clutch. Refer to the engine manufacturer. 300
% hrs.
%
31. Do a check of the airplane battery (Refer to Section
24-34). Look specially for:
S Charge and capacity.
S Incorrect acid level.
S Incorrect mounting.
X X
32. Examine the battery area. Clean the area. X X
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Inspection Items (TAE engine only) 100 200 1000 Time Initials
Doc # 6.02.01
Rev. 5 05-20-00 Page 21
20 Sep 2007
33. Examine the air hoses.
S Look specially for signs of leakage and
damage.
S Make sure the air hoses are correctly attached.
X X
34. Examine the cable ties and all electrical connectors.
S Look specially for rub marks and damage.
S Pull lightly to make sure they are not loose.
X X X
35. Examine the TAE cable harness.
S Look specially for rub marks and damage.
S Pull lightly to make sure it is not loose.
X X X
36. Examine the fuel, oil and coolant hoses.
S Look specially for signs of leakage and
damage.
S Make sure the hoses are correctly attached.
X X X
37. Examine the oil breather line and overboard vent.
Look specially for blockage.
X X
38. Examine the oil radiator.
S Look specially for leakage and damage.
S Make sure the cooling fins are not blocked.
X X
AIRCRAFT
Time Limits and
Maintenance Checks
DA 40 Series
AMM
Inspection Items (TAE engine only) 100 200 1000 Time Initials
Page 22
20 Sep 2007 05-20-00 Doc # 6.02.01
Rev. 5
39. Examine the air intake and turbo-charging system.
Look specially at these items:
S Air filter (Refer to Section 71-61).
S Hose from air filter to turbo-charger.
S Turbo-charger.
On the pressure side of the turbo-charger:
S Hoses and hose clamps.
S Aluminum pipes.
S Wiggins clamp and O-rings.
S Intercooler.
X X X
% 40. Replace the air filter cartridge. X X
% 41. Pressure-test the coolant system 2.7 bar (39 psi) for
% 2 minutes.
% S Look specially for leakage.
%
X X X
42. Check cooling system for leaks. Look specially at
these items:
S Hoses and hose clamps.
S Aluminum pipes.
S 2 radiators.
X X X
43. Examine the alternate air valve assembly. (Refer to
Section 71-61).
X X X
44. Examine the power lever.
S Check for damage.
S Check full travel (0-100%) with TAE diagnostic
software.
X X
AIRCRAFT
DA 40 Series
AMM
Time Limits and
Maintenance Checks
Inspection Items (TAE engine only) 100 200 1000 Time Initials
Doc # 6.02.01
Rev. 5 05-20-00 Page 23
20 Sep 2007
45. Measure axial play of propeller shaft. Maximum
allowable: 0.4 mm (0.016 in).
X X X
46. Examine the engine mounts. Look specially for:
　
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