100 hr items marked X* apply to US registered airplanes only Interval
Inspection Items (Lycoming engine only) 50 100 200 1000 Time Initials
38. 39. Examine the throttle and mixture controls. S Make sure that the connection to the control lever is tight. S Make sure that the end fitting can turn in the control lever. S Examine the outer cables. Look specially for wear and for kinks. S Lubricate the mixture control inner cable with a small amount of oil. (Refer to Section 12-20). Examine the engine mounts. Look specially for: S Cracks or corrosion. S Incorrect attachment and poor condition of the mounting bolts. S Deterioration of the shock mounts. S Incorrect torque value. (Refer to Section 71-20). X X X X X X
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WARNING: MAKE SURE THE EXHAUST SYSTEM IS COOL BEFORE YOU DO MAINTENANCE ON THE ENGINE. THE EXHAUST SYSTEM CAN BE HOT. THIS CAN CAUSE INJURY TO PERSONS.
1. Remove the top and bottom cowlings. Examine the cowlings. Make sure that the fasteners are serviceable. Look for cracks and areas that have got too hot. Check rubber seals. X X X X
WARNING: DO NOT GET OIL ON YOU. OIL CAN CAUSE SKIN DISEASE. WARNING: DO NOT GET FUEL ON YOU. FUEL CAN CAUSE SKIN DISEASE. DO NOT ALLOW FIRE NEAR FUEL. FUEL BURNS AND CAN CAUSE INJURY TO PEOPLE AND DAMAGE TO EQUIPMENT.
2. 3. 4. 5. Examine the engine for oil/fuel/coolant leaks. Clean the engine and engine compartment. (Refer to Section 12-30 and the TAE Operation and Maintenance Manual OM-02-01). Remove the engine oil (refer to Section 12-10). S Remove the oil drain plug. S Drain the engine oil into an approved container (with the engine warm). S Visually check engine oil for coolant (no coolant allowed in oil). Install the drain plug. Use a new seal washer (TAE part no. 02-7250-03126R1). S Tighten the drain plug. S Lock the drain plug with lock-wire. X X X X X X X 500 hrs. X X X X X X
Page 14 Doc # 6.02.01 09 Jan 2003 Rev. 4
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6. 7. Replace the oil filter: S Open the oil filter cartridge. S Remove the oil filter. S Replace the ring seals. S Install the new oil filter, TAE part no. 02-7250-03703R1). S Close the cartridge. Torque: 25 Nm (18.4 ft.lb). Cut open the used oil filter. S Look for particles of metal. S If the filter contains particles of metal, refer to the engine manufacturer. X X X X X X X X
CAUTION: YOU MUST USE AN ENGINE OIL THAT AGREES WITH THE SPECIFICATION IN THE AIRPLANE FLIGHT MANUAL, CHAPTER 2.
8. Fill the engine with new engine oil. X X X X
CAUTION: YOU MUST USE A GEARBOX OIL THAT AGREES WITH THE SPECIFICATION IN THE AIRPLANE FLIGHT MANUAL, CHAPTER 2.
9. Replace gearbox oil and filter (refer to Section 12-10): S Remove gearbox oil drain plug. S Drain the gearbox oil into an approved container (with the engine warm). S Remove gearbox oil filter cap. S Remove gearbox oil filter. S Install the gearbox oil drain plug. Use a new seal washer (TAE part no. 02-0710-07191R1). S Install a new gearbox oil filter (TAE part no. 02-06120-16107R1). X X X X
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