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Doc # 6.02.01 Page 7
Rev. 4 09 Jan 2003
12-10-00
AMM
DA 40 Series
% 5. Gearbox Oil (TAE Version only)
% WARNING: ENGINE OPERATION WITH NO GEARBOX OIL (OR VERY LOW OIL
% LEVEL) WILL CAUSE ENGINE MALFUNCTION OR FAILURE.
% The gearbox oil quantity is 1 liter (1.06 US qts). The gearbox oil level can be checked through an oil
% level window at the front side of the engine.
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% A. Replenish the Gearbox Oil System
% CAUTION: IF THE GEARBOX OIL LEVEL IS LOW THE REASON MUST BE
% DETERMINED AND THE PROBLEM MUST BE CORRECTED BY
% AUTHORIZED PERSONNEL. REFER TO TAE SERVICE BULLETIN NO.
% 125-0003.
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Detail Steps/Work Items Key Items/References
(1) Remove the engine top cowling. Refer to Section 71-11.
(2) Remove the gearbox oil filler plug. At the top of the gearbox. Remove the lock-wire.
CAUTION: USE ONLY THE CORRECT GEARBOX OIL. REFER TO CHAPTER 2 OF THE AIRPLANE FLIGHT MANUAL FOR THE CORRECT GEARBOX OIL SPECIFICATIONS. IF YOU DO NOT USE THE CORRECT GEARBOX OIL, THE ENGINE CAN BE DAMAGED.
(3) Refill gearbox oil. Check level through oil level window.
(4) Install the gearbox oil filler plug: S Tighten the plug. S Lock the plug with lock-wire. Use a new seal washer.
(5) Install the engine top cowling. Refer to Section 71-11.
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DA 40 Series
Servicing
AMM
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% B. Change the Gearbox Oil %
Detail Steps/Work Items Key Items/References
(1) Remove the engine cowlings. Refer to Section 71-11.
(2) Remove the gearbox oil drain plug. At the bottom of the gearbox. Remove the lock-wire.
(3) Drain the gearbox oil with the engine warm. Use a suitable container to catch the oil.
(4) Install the gearbox oil drain plug: S Tighten the drain plug. S Lock the drain plug with lock-wire. Use a new seal washer (TAE part no. 02-0710-07191R1).
(5) Remove the gearbox oil filler plug. At the top of the gearbox. Remove the lock-wire.
CAUTION: USE ONLY THE CORRECT GEARBOX OIL. REFER TO CHAPTER 2 OF THE AIRPLANE FLIGHT MANUAL FOR THE CORRECT GEARBOX OIL SPECIFICATIONS. IF YOU DO NOT USE THE CORRECT GEARBOX OIL, THE ENGINE CAN BE DAMAGED.
(6) Fill the engine with 1 liter (1.06 US qts) of new gearbox oil. Check level through oil level window.
(7) Install the gearbox oil filler plug: S Tighten the plug. S Lock the plug with lock-wire. Use a new seal washer.
(8) Do an engine test run. Refer to Section 71-01, Paragraph 3.
(9) Check oil level through oil level window. Refill as necessary. Refer to steps (5) to (7) above.
(10) Check for leakage, specially at the drain plug and filler plug.
(11) Install the engine cowlings. Refer to Section 71-11.
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