Doc # 6.02.01 Page 15
Rev. 4 09 Jan 2003
05-20-00
Maintenance Checks
AMM
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DA 40 Series
Interval
Inspection Items (TAE engine only) 50 100 200 1000 Time Initials
S Install the gearbox oil filter cap. Use a new seal washer (TAE part no. 02-6120-16141R1). S Remove the gearbox oil filler plug. S Fill the gearbox with 1 liter (1.06 US qts) of new gearbox oil. Check oil level through gearbox oil level window. S Install the gearbox oil filler plug. Use a new seal washer.
10. Check suction hoses of the vacuum system. S Look for rub marks and damage. X X X X
11. Replace coolant. (Refer to Section 12-10). X 2 yrs.
12. Check coolant level. Visually check for oil in the coolant (no oil allowed in coolant). X X X X
13. Replace fuel filter element and check for contamination. (Refer to Section 73-01). X X X X
14. While the fuel lines are disconnected from the fuel filter, do a test of the emergency fuel valve and the check valve in the fuel return line. (Refer to Section 28-21). X X
15. Bleed the fuel distribution system. Refer to Section 28-21. X X X X
16. Examine the glow harness and cables. X X X X
17. Examine the intake manifolds. X X X X
WARNING: MAKE SURE THE EXHAUST SYSTEM IS COOL BEFORE YOU DO MAINTENANCE ON THE EXHAUST SYSTEM. THE EXHAUST SYSTEM CAN BE HOT. THIS CAN CAUSE INJURY TO PERSONS.
18. Examine the exhaust system. Look specially for cracks and heat damage. Do a check of the ball-joints. (Refer to Section 78-01). X X X X
Page 16 Doc # 6.02.01 09 Jan 2003 Rev. 4
05-20-00
AMM
Maintenance Checks
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DA 40 Series
Interval
Inspection Items (TAE engine only) 50 100 200 1000 Time Initials
19. Examine the cabin heat system. S Examine the flexible hose for damage. S Examine the cabin-heat selector-valve for damage. S Move the CABIN HEAT control lever in the cockpit up and down. Examine for interference and incorrect bounce. X X X X
20. Examine the alternator mounting bracket and electrical connections. X X X X
21. Examine the flat-belt for alternator and coolant pump (at the rear of the engine). S Look for abnormal wear, for example: chafing or cracks. X X X
22. Replace the flat-belt. Refer to the engine manufacturer. X
23. Examine the alternator and the starter for damage. Look for soot marks. 500 hrs. X
24. Do a check of the airplane battery (Refer to Section 24-34). Look specially for: S Charge and capacity. S Incorrect acid level. S Incorrect mounting. X X
25. Examine the battery area. Clean the area. X X
26. Examine the air hoses. S Look specially for signs of leakage and damage. S Make sure the air hoses are correctly attached. X X
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