Subtask 25-00-00-020-062
B. If necessary, remove the component you will repair from the aircraft (refer to the related AMM chapter).
4. Procedure
_________
Subtask 25-00-00-350-055
A. Do the Repair
WARNING : OBEY THE MANUFACTURER'S INSTRUCTIONS WHEN YOU USE THIS/THESE
_______ MATERIAL/S. USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______ AREA WHEN YOU USE SPECIAL MATERIALS. IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES : -FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES. -GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS. DO NOT BREATHE THE FUMES FROM THE MATERIAL. DO NOT SMOKE WHEN YOU USE THE MATERIAL. DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT. THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN IRRITANTS.
EFF : ALL
25-00-00Page 805
May 01/05
R
CES NOTE : Do not increase the temperature of the decor foil to more than 100
____
DEG.C (212 DEG.F).
(1)
Increase the temperature at the edge of the decor foil with a hot air blower.
(2)
Lift the edge of the decor foil.
(3)
Pull the decor foil from the component in approximately 150 mm
(5.9055 in.) wide strips, while the hot air is applied.
(4)
Remove the unwanted adhesive with emery cloth, 320-400 grade.
(5)
Clean the area of the repair with CLEANING AGENTS (Material No. 11-010) and a lint-free cloth.
(6)
Apply the adhesive to the area of the repair and the decor foil with a brush.
(7)
Mix 2 parts by weight of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-006B) and 1 part by weight of CLEANING AGENTS (Material No. 11-003).
(8)
Let the adhesive dry for a minimum of 12 hours at room temperature or 45 minutes at 70 DEG.C (158.00 DEG.F).
(9)
Cut the decor foil SPECIAL MATERIALS (Material No. 05-074) to the
correct dimensions.
(10)
Put the decor foil SPECIAL MATERIALS (Material No. 05-074) on the repair area.
(11)
Bond the decor foil SPECIAL MATERIALS (Material No. 05-074) to the repair area with a vacuum press.
(12)
Keep the vacuum press in position for 5 minutes at a temperature of 90 DEG.C (194.00 DEG.F) and a pressure of 0.4 bar (5.8015 psi). Let the vacuum press temperature decrease to approximately 40 DEG.C
(104.00 DEG.F).
NOTE : To apply the decor foil SPECIAL MATERIALS (Material No. 05-
____ 074) to smaller areas you can use an electric iron. Use the electric iron at a temperature of 90 DEG.C (194.00 DEG.F), slowly and smoothly with a medium hand pressure.
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25-00-00Page 806
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R
CES Subtask 25-00-00-420-063
B. Installation of the removed Component
(1) If you have removed the component to do the repair, install the component in the aircraft (refer to the related AMM chapter).
5. Close-up
________ Subtask 25-00-00-942-070
A. Close-up
(1)
Make sure that the work area is clean and clear of tool(s) and other items.
(2)
Remove the ground support and maintenance equipment, the special and standard tools and all other items.
Subtask 25-00-00-862-066
B. De-energize the ground service network
(Ref. TASK 24-42-00-862-001).
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R
CES TASK 25-00-00-350-002
Repairs to Decor Foil with Pressure Sensitive Adhesive
1. Reason for the Job
__________________
Self Explanatory
2. Job Set-up Information
______________________
A. Fixtures, Tools, Test and Support Equipment
-------------------------------------------------------------------------------REFERENCE QTY DESIGNATION -------------------------------------------------------------------------------
No specific 1 HOT AIR BLOWER MAX OPERATING 370 DEG C (700 DEG F) No specific 1 ROLLER - RUBBER, SOFT
B. Consumable Materials
-------------------------------------------------------------------------------REFERENCE DESIGNATION -------------------------------------------------------------------------------
No specific emery cloth, 320-400 grade Material No. 05-084 D DAN 1274 PART 1
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