Page 208 Doc # 6.02.01 09 Jan 2003 Rev. 4
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Power Plant
AMM

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DA 40 Series

Detail Steps/Work Items  Key Items/References 
(12)  Connect the oil hoses between the oil radiator and the engine.  At the oil filter housing. 
(13)  Connect the electrical cables to the starter motor. S Connect the two control cables at the solenoid. S Connect the main supply cable at the solenoid. S Attach all clips and ties holding the cables to the engine. 
(14)  Connect the hose from the alternate air valve to the turbo-charger inlet.  At the turbo-charger. 
(15)  Install the cabin heat heat-exchanger shroud: S Move heat exchanger shroud in position at the engine mount. S Install bolts, nuts and washers on top forward and bottom forward corners on the shroud. S Install bolt, nut and washer on the bracket at the rear side together with the air filter housing. S Install worm-drive clamp to the hose between the shroud and the heat valve.  At the heat valve. 
(16)  Install the cabin heat heat-exchanger.  Refer to Section 75-01. 

Doc # 6.02.01 Page 209
Rev. 4 09 Jan 2003

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DA 40 Series

Detail Steps/Work Items  Key Items/References 
(17)  Move the engine wire harness into position on the engine. Connect the engine wire harness and bonding cables to these electrical sensors: S Crankshaft 1. S Crankshaft 2. S Camshaft 1. S Camshaft 2. S Coolant temperature. S Oil temperature. S Oil pressure. S Manifold air temperature. S Fuel rail pressure regulator. S Fuel rail pressure sensor. S Propeller governor. S Gear temperature. S Waste gate valve solenoid. S Fuel injectors. S Glow plugs. S Waste gate control valve.  At the front right crank case. At the front left crank case. On inlet valve cover between cyl. 3 & 4. On inlet valve cover between cyl. 1 & 2. At the thermostat valve. At the bottom of the oil case. At the rear side of the oil filter housing. On the intercooler outlet pipe. At the rear end of the fuel rail. At the front side of the fuel rail. At the right side of the reduction gear. At top left of front bearing reduction gear. At the lower crankshaft cover. At each fuel injector. At the lower crankshaft cover. At the lower crankshaft cover. 
(18)  Install clips and ties clamps holding the engine wire harness to the engine. 
(19)  Connect the fuel supply hose.  At the low-pressure pump. Install clamp at the front right hoist bracket. 
(20)  Connect the fuel return hose.  Behind the rail pressure regulator. 

Page 210 Doc # 6.02.01 09 Jan 2003 Rev. 4
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Power Plant
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DA 40 Series

Detail Steps/Work Items  Key Items/References 
(21)  Install the fuel return hose to the injector fuel leak rail. 
(22)  Connect the vacuum hose at the engine driven vacuum pump.  Restrictor is installed in the inlet pipe of the pump. 
(23)  Install the coolant radiator together with the coolant tank.  Refer to Section 75-01. 
(24)  Install the oil filler tube: S Put the oil filler tube in position on the engine. S Install the 4 attaching bolts.  Torque: 10 - 12 Nm (7.4 - 8.9 lb.ft) 
　
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