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(3)  Connect the hose on the pipe between the thermostat valve and the heat exchanger.  At the heat exchanger. 
(4)  Connect the hose on the pipe between the bypass pipe and the heat exchanger.  At the heat exchanger. 
(5)  Install the bonding cable to the heat exchanger pipe. 
(6)  Install the exhaust pipe.  Refer to Section 78-01. 
(7)  Install the pipe from the turbo-charger to the intercooler.  Refer to Chapter 81. 
(8)  Fill and bleed the cooling system.  Refer to Paragraph 7. 
(9)  Install the engine cowlings.  Refer to Section 71-11. 

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DA 40 Series

Detail Steps/Work Items  Key Items/References 
(1)  Fill the cooling system: S Open the bleed points on the cabin heat pipes. S Add coolant to the coolant tank. S When coolant comes from the bleed points without air bubbles, close the bleed points. S Install the cap to the coolant tank.  Allow time for the coolant to move through the system. 
(2)  Do a ground run-up: S Let the coolant temperature rise up to the point where the coolant flows from the thermostat valve through the main circuit. S After shut-down, check for leaks.  To circulate and remove air. Repair any leaks. 
(3)  Let the engine cool down. 
WARNING: DO NOT REMOVE THE PRESSURE CAP FROM THE COOLANT TANK IF THE ENGINE IS HOT. THE PRESSURE IN THE SYSTEM CAN FORCE HOT COOLANT TO COME OUT AND BURN YOU. 
(4)  Remove the pressure cap from the coolant tank: S Turn the cap counter-clockwise a small distance to release the pressure. S When the pressure has fully released, turn the cap fully counter-clockwise. 
(5)  Check coolant level. Repeat items (1) to (4) until the system is completely de-aerated and full. 
(6)  Install the cap to the coolant tank. 
(7)  Install engine cowlings.  Refer to Section 71-11. 

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Engine Controls
AMM

CHAPTER 76
ENGINE CONTROLS

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76-TITLE
Engine Controls
AMM

TABLE OF CONTENTS
CHAPTER 76
ENGINE CONTROLS

% Section 76-00 Engine Controls - Lycoming Engine
1.
General ..............................................1

2.
Description and Operation ................................3

 

Trouble-Shooting
1. General ............................................101

Maintenance Practices
1.
General ............................................201

2.
Remove/Install the Throttle Bowden Cable .................201

3.
Remove/Install the Mixture Bowden Cable..................207

4.
Throttle/Mixture Control Range of Movement Test............213

 

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% Section 76-01 % Engine Controls - TAE 125 Diesel Engine % 1. General ..............................................1 % 2. Description and Operation ................................1 % Trouble-Shooting % 1. General ............................................101 % Maintenance Practices % 1. General ............................................201 % 2. Remove/Install the Power Lever .........................201 % 3. Remove/Install the ECU................................205 % 4. Remove/Install the Engine Control System Harness ..........207
　
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