(2)  
Plastic Scraper or Spatula

 B.  
Consumable Materials

 (1)  
B00083 Solvent - Aliphatic Naphtha - TT-N-95

 (2)  
B00130 Solvent, Isopropyl Alcohol - TT-I-735

 (3)  
B00151 Solvent - Methyl Isobutyl Ketone - TT-M-268

 (4)  
C00260 Paint - Enamel, BMS 10-11, Type 2

 (5)  
Sealer

 (a)  
C50020 Kit, Desothane Edge Sealer CA8000/B900B Desothane HS Activator CA8000B

 (b)  
Sealer - 632-3-2 Base with X-310A Catalyst

 (6)  
G00270 Masking Tape

 (7)  
G00033 Cheesecloth - BMS 15-5

 (8)  
B00137 Abrasive Paper - 150-Grit

 C.  
References

 (1)  
AMM 12-40-00/201, Cleaning and Washing

 (2)  
AMM 20-30-89/201, Solvent, Series 89

 (3)  
AMM 51-21-31/701, Corrosion Removal and Control

 (4)  
AMM 51-21-61/701, Hydraulic Fluid Resistant Finish

 D.  
Prepare the Surfaces for Installation

 (1)  
Clean corroded aluminum surfaces (AMM 51-21-31/701).

 S 114-006

 (2)  
Clean wax-coated aluminum surfaces until area shows a water-break-free surface (AMM 12-40-00/201).

 S 114-005
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 S 114-007
 (3)  Use aliphatic naphtha or isopropyl alcohol ketone solvent and a clean cloth to clean polyester or phenolic plastics that are not painted .
 (a)  Dry surface with a clean cloth. Do not let air dry.
 S 114-008
 (4)  Lightly sand cork surfaces with 150-grit abrasive paper until you get a clean cork surface.
 NOTE: The sanded surface must be 0.38 inches wider than the decal
____
 area.

 (a)  Remove sanding dust with a clean, dry cloth.
 S 914-022
 WARNING:_______DO NOT GET SOLVENTS IN YOUR MOUTH OR EYES, OR ON YOUR SKIN. DO NOT BREATHE THE FUMES FROM SOLVENTS. SOLVENTS ARE HAZARDOUS MATERIALS. SOLVENTS MAY BE FLAMMABLE OR HARMFUL TO THE ENVIRONMENT. REFER TO PRODUCT MATERIAL SAFETY DATA SHEETS (MSDS) AND LOCAL REQUIREMENTS FOR PROPER HANDLING PROCEDURES.
 (5)  Clean all other surfaces thoroughly with naphtha cleaner and a clean dry cloth, except in preparation for application of the Refuel Panel Placard (BAC27NFS223) which requires the use of solvent, series 89 (AMM 20-30-89/201) and a clean dry rag in place of naphtha.
 NOTE: Verify that no grease is present on the surface prior to
____
 application of the Refuel Panel Placard.

 (a)  Dry the surface with a clean cloth. Do not let air dry.
 E. Prepare the Decal for Installation
 S 804-010
 (1)  
On decals with an area less than one square foot, remove the backing and put the decal face down on a smooth surface.

 S 424-011

 (2)  
On decals with an area more than one square foot, use masking tape to put the decal on the receiving surface.

 (a)  
Cut a sheet of carrier tape approximately four inches longer than the decal and approximately the same width. When you use premasked decals, you can use the premask as a carrier.

 (b)  
Put the carrier over the decal, with the edge you will hang two to three inches beyond the decal edge.

 (c)  
Hang the carrier on the receiving surface with masking tape.

 (d)  
Rub the carrier on with a plastic scraper. Use short strokes and work from the middle of the joint to the edges. Be sure to remove all wrinkles and air bubbles.

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BOEING PROPRIETARY - Copyright (C) - Unpublished Work - See title page for details.
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737-300/400/500MAINTENANCE MANUAL
　
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