DEUTSCH STANDARD TOOLS
TABLE A

TUBE SIZE  SWAGE TOOL ASSEMBLY  ASSEMBLY SWAGE HEAD  POWER UNIT  GAGE INSPECTION 
04  DLT05PSKT3000  DLT05PSHA3004  DLT05MAPW0000  D12-9892-04 
06  DLT10PSKT3000  DLT05PSHA3006  DLT10MAPW0000  D12-9892-06 
08 10  DLT20PSKT3000  DLT05PSHA3010 DLT05PSHA3008  DLT20MAPW0000  D12-9892-08 
D12-9892-10 
12  DLT30PSKT3000  DLT30PSHA3012  DLT30MAPW0000  D12-9892-12 
16  DLT40PSKT3002  DLT40PSHA4016  DLT40MAPW0000  D12-9892-16 
20  DLT40PSKT3003  DLT40PSHA3020  DLT40MAPW0000  D12-9892-20 

NOTE:  One of the following pumps is necessary to actuate the power units: . DTL02MAPP1000 pneumatic pump 10,000 psi . DLT01MAPM1000 manual pump 10,000 psi
DEUTSCH LIGHTWEIGHT TOOLS TABLE B
* NOTE: The -12 size swage die is different in outer diameter than the swage dies used before.
Swage and Inspection Tool Part Numbers
Figure 825

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L10680
A 737-300/400/500MAINTENANCE MANUAL

NOTE: ALL DIMENSIONS ARE IN INCHES.
Minimum Straight Length for Permaswage Fitting Installation
Figure 826

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L10687
A 737-300/400/500MAINTENANCE MANUAL
TUBE

THE A DIMENSION IS SHOWN IN FIG. 829.
Tube Splice Repair
Figure 827

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L10836
A 737-300/400/500MAINTENANCE MANUAL
MATERIAL SURFACE Bare or alodine  PROCEDURE TO CLEAN TUBE Solvent clean 
Anodize  Hand apply abrasive material, 180-grit or finer: Abrasive Scotch Brite, Type A . Fed Spec P-P-121 . Fed Spec P-C-451 . 
Primer/paint  2.1. lacquer base paint/enamel Hand apply abrasive material, 240-grit or finer Lacquer thinner (refer to TT-T-266) (flammable) for primed surfaces (MIL-P-6889) and (flammable) MEK (refer to TT-T-261) 

Cleaning and Paint Removal Procedures for Aluminum Tubes
Figure 828

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L10840
A 737-300/400/500MAINTENANCE MANUAL

0.150 INCH MIN
A

MARK FOR THE MINIMUM TUBE INSERTION DEPTHS

Witness Mark Location and Usual Marking Procedures
Figure 829

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L10889
A 737-300/400/500MAINTENANCE MANUAL

INSERTION WITNESS MARK BE
CLEAR OF THE FITTING END

TUBE DIAMETER (INCHES) 1/4 (04)  MAX A DIMENSIONS SWAGED DIAMETER (INCHES) 0.315  B DIMENSIONS SWAGED LENGTH MIN (INCHES) 0.46 
　
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