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 4. Cable Replacement
_________________
 A. General
 (1)  
This task gives the steps to replace a damaged or open circuit cable with a new shielded or unshielded cable. The new cable will be installed on the outer side of the damaged wire harness. For replacement cables, use the same type of cable as the damaged cable. If the same cable is not available, use the alternate cables given in Table 1. You must splice thermocouple circuits with chromel and alumel wire and splices as applicable.

 B.
Equipment

 (1)  
Wrench - Glenair TG-70 (or equivalent); Glenair
 Inc., 1211 Air Way, Glendale, CA 91201, USA

 (2)  
Wrench, strap - Daniels BT-BS-611 (or
 equivalent); Daniels Manufacturing Corp.,
 6103 Anno Ave., Orlando, FL 32809-5033, USA

 (3)  
Pliers, connector soft jaw - Glenair TG-69 (or
 equivalent); Glenair Inc., 1211 Air Way,
 Glendale, CA 91201, USA

 (4)  
Kit, connector adapter - CM-S-837 (for
 MIL-C-26500 series connectors) or CM-S-839T
 (for MIL-C-38999 series connectors) or
 equivalent,
 Daniels Manufacturing Corp.,
 6103 Anno Ave., Orlando, FL 32809-5033, USA

 (5)  
Contact insertion tool (16 gage) - MS27495A16,
 Daniels Manufacturing Corp.

 (6)  
Contact insertion tool (20 gage) - MS27495A20,
 Daniels Manufacturing Corp.

 (7)  
Contact removal tool (16 gage) - MS27495R16,
 Daniels Manufacturing Corp.

 

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(8)  
Contact removal tool (20 gage) - MS27495R20, Daniels Manufacturing Corp.

 (9)  
Wire stripper, 16 to 20 gauge -Strip Master 45092 (or equivalent), Ideal Industries, Inc., 1008 Becker Pl., Sycamore, IL 60178, USA

 (10)
 Crimp tool frame (crimp contact), or
 equivalent, - M22520/1-01,
 Daniels Manufacturing Corp.

 (11)
 Crimp tool positioner (crimp 16 gage contact), or equivalent, - M22520/1-02, Daniels Manufacturing Corp.

 (12)
 Crimp tool positioner (crimp 20 gage contact), or equivalent, - M22520/1-04, Daniels Manufacturing Corp.

 (13)
 Tool, retention test (16 gage) - HT210-16 or equivalent, Daniels Manufacturing Corp.

 (14)
 Tool, retention test (20 gage) - HT210-20 or equivalent, Daniels Manufacturing Corp.

 (15)
 Replacement socket tip (16 gage) - 68-016-01 or equivalent, Daniels Manufacturing Corp.

 (16)
 Replacement socket tip (20 gage) - 68-020-01 or equivalent, Daniels Manufacturing Corp.

 (17)
 Replacement pin tip (16 gage) - PN 67-016-02 or equivalent, Daniels Manufacturing Corp.

 (18)
 Replacement pin tip (20 gage) - PN 67-020-02 or equivalent, Daniels Manufacturing Corp.

 C.
Consumable Materials

 (1)  
Replacement cable (Refer to the WDM for the wire diagrams and a wire list for the correct replacement cable).

 NOTE: The wire type codes used in the wire
____ list are identified in the Standard Wiring Practices Manual D6-54446.
 (2)  
Tape, red rubber, self-bonding - Moxness 620-3/4, Moxness Products Inc., 1914 Indiana St., Racine, WI 53405-3649, USA

 (3)  
Tape, Lacing - BMS13-54 Grade D, Type 3; or Gudebrod 718Z

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(4)  
Connector contacts - refer to the Standard
 Wiring Practices Manual as follows for the
 correct contacts to use for the connectors and
 the wires that you have:
 MIL-C-26500 Series Connector SWPM 20-61-11
 MIL-C-38999 Series Connector SWPM 20-63-19
　
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