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18.  Examine the inlet manifolds.  X  X  X  X 
19.  Examine the carburetor. Remove and clean the inlet finger filter. Check throttle body attaching screws for looseness. The correct torque for these screws is 4.5 to 5.6 Nm (40 to 50 in.lb).  X  X  X  X 
20.  Examine the fuel pump drain pipe.  X  X  X 
WARNING: MAKE SURE THE EXHAUST SYSTEM IS COOL BEFORE YOU DO MAINTENANCE ON THE EXHAUST SYSTEM. THE EXHAUST SYSTEM CAN BE HOT. THIS CAN CAUSE INJURY TO PERSONS. 
21.  Examine the exhaust system. Look specially for cracks and heat damage. S Remove the flexible hoses from the heat exchanger. S Remove the heat exchanger shroud. S Do a check of the muffler. Look specially for cracks and leakage. S Install the heat exchanger shroud. S Install the flexible hoses to the heat exchanger. (Refer to Section 78-02).  X  X  X 

DA 40 Series AMM

DA 40 F

100 hr items marked X* apply to US registered airplanes only  Interval 
Inspection Items (Lycoming O-360-A4M engine only)  50  100  200  1000  Time  Initials 
22.  Examine the cabin heat system. S Remove the worm drive clamp from the flexible hose at the cabin-heat selector-valve. S Disconnect the flexible hose from the cabin-heat selector-valve. S Examine the flexible hose for damage. S Examine the cabin-heat selector-valve. S Connect the flexible hose to the cabin-heat selector-valve. S Install the worm drive clamp.  X  X  X 
23.  Examine the engine baffles. Look specially for cracks and incorrect attachment.  X  X  X  X 
24.  Examine the alternator mounting bracket and electrical connections.  X  X  X  X 
25.  Examine the alternator belt. (Refer to Section 24-30). S Look for abnormal wear. S Do a test for correct adjustment.  X  X  X  X 
26.  Examine the alternator bearing and bushes. Look specially for abnormal wear.  500 hrs. 
27.  Do a battery check (Refer to Section 24-31). Look specially for: S Charge and capacity. S Incorrect acid level. S Incorrect mounting.  X  X  X 
28.  Examine the battery area. Clean the area.  X*  X  X 

Doc # 6.02.01 Page 14e
05-20-00
DA 40 Series AMM

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DA 40 F

100 hr items marked X* apply to US registered airplanes only  Interval 
Inspection Items (Lycoming O-360-A4M engine only)  50  100  200  1000  Time  Initials 
29.  Examine the air hoses. Look specially for signs of leakage and damage. Make sure the air hoses are correctly attached.  X  X  X 
30.  Examine the cable ties and all electrical connectors. Look specially for rub marks and damage. Pull lightly to make sure they are not loose.  X  X  X  X 
31.  Examine the fuel and oil hoses. Look specially for signs of leakage and damage. Make sure the fuel and oil hoses are correctly attached.  X  X  X 
32.  Examine the oil breather line. Look specially for blockage.  X  X  X 
33.  Examine the oil cooler. Look specially for leakage and damage. Make sure the cooling fins are not blocked.  X  X  X 
34.  Examine the air filter. (Refer to Section 71-62).  X  X  X  X 
35.  Examine the carburetor heat system assembly. (Refer to Section 71-62).  X  X  X  X 
36.  Examine the throttle and mixture controls. S Make sure that the connection to the control lever is tight. S Make sure that the end fitting can turn in the control lever. S Examine the outer cables. Look specially for wear and for kinks. S Lubricate the mixture control inner cable with a small amount of oil. (Refer to Section 12-20).  X  X  X 
　
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