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(14)  Remove the cable ties attaching the right side ignition cables to the engine mount and move the cables to the rear of the engine.  Note the position of the cable ties. 
(15)  Remove the cable ties attaching the left side ignition cables to the right side ignition cables.  Note the position of the cable ties. 
(16)  Release the three screws which attach the ignition harness to the left magneto and move the harness assembly clear of the airplane. 
(17)  Release the three screws which attach the ignition harness to the right magneto and move the harness assembly clear of the airplane. 
(18)  Disconnect the electrical plugs from the left and right magnetos.  Move the plugs aft, clear of the engine. 

Doc # 6.02.01 Page 205
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DA 40 Series AMM

DA 40 F

Detail Steps/Work Items  Key Items/References 
(19)  Remove the exhaust gas temperature probe from the exhaust manifold: S Release the worm-drive-clamp which attaches the probe to the exhaust manifold. S Remove the probe. S Remove the cable ties attaching the cable for the probe to the engine mount. S Move the cable clear of the engine.  Do this item for each of the four probes. Note the location of the cable-ties. 
(20)  Remove the worm-drive clamp which attaches the flexible hose to the generator cooling shroud and remove the flexible hose. 
(21)  Remove the worm-drive clamp which attaches the flexible hose to the exhaust-heat-exchanger. Remove the flexible hose and move the air inlet duct assembly clear of the airplane.  Hold the air cooling duct! 
(22)  Remove the two worm-drive clamps from the flexible hose between the exhaust heat-exchanger and the cabin heat control valve. S Remove the flexible hose. 
(23)  Remove the engine exhaust system: S Remove the eight nuts and washers from the exhaust port flanges. Move the exhaust system clear of the airplane.  Only if you install a new engine. Hold the exhaust system! Discard the eight nuts and washers. 
(24)  Remove the propeller (if necessary).  Refer to Section 61-00. 
(25)  Disconnect the mixture control eye end at the mixture control lever at the carburetor: S Remove the nut and washer from the long bolt at the mixture lever. S Release the mixture cable eye end from the lever. S Remove the spacer and the long bolt. 

DA 40 Series AMM

DA 40 F

Detail Steps/Work Items  Key Items/References 
(26)  Remove the eye end from the mixture control cable: S Release the lock-nut. S Remove the eye end fitting and lock-nut from the cable. 
(27)  Release the mixture cable from the support bracket at the front of the engine: S Remove the bottom adjustment nut and washer from the control cable. S Move the control cable clear of the bracket. S Remove the top adjustment nut and washer from the control cable. 
(28)  Move the cable up through the rubber grommets in the engine baffles and clear of the engine. 
(29)  Disconnect the throttle control cable at the carburetor: S Remove the nut and washer from the attachment bolt. S Remove the eye end from the bolt. S Remove the bolt and washer from the throttle lever at the injector. 
(30)  Remove the eye end from the throttle control cable: S Release the lock nut. S Remove the eye end and the lock-nut. 

Doc # 6.02.01 Page 207
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DA 40 Series AMM
DA 40 F AIRCRAFT
Figure 4: Right Side of the Engine
DA 40 Series AMM

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DA 40 F

Detail Steps/Work Items  Key Items/References 
(31)  Remove the control cable from the support bracket at the bottom of the engine: S Remove the front adjustment nut and washer from the outer sheath. S Move the control cable clear of the bracket. 
　
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