Doc # 6.02.01 Page 231
71-02-00
DA 40 Series AMM
DA 40 F
Detail Steps/Work Items Key Items/References
(5) Move these cables into position and connect them to their related components: S The engine earth cable. S The generator (5 cables). S The starter motor (1 cable). S Fuel pressure sensor (1 cable). S Oil temperature sensor. S Fuel flow sensor. S RPM sensor. S The SlickSTART booster control unit. S The voltage regulator. Install the P-clamps and cable ties in the correct positions. At the in-line connector. At the in-line connector.
(6) Connect the cylinder-head temperature-probes: S Connect the in-line cable connector connectors. S Install the cable ties which hold the cable in the correct position. Do this item for each cylinder head temperature-probe. Red cable to red cable and white cable to white cable.
(7) Connect the electrical cable for the oil pressure sensor. Install the cable ties which hold the cable in the correct position.
(8) Install the P-clamp which attaches the breather pipe to the firewall. Remove the caps.
(9) Install the oil hoses from the engine to the oil filter housing. Remove the caps. Refer to Figure 2.
(10) Connect the fuel feed hose at the firewall. Remove the caps.
DA 40 Series AMM
DA 40 F
Detail Steps/Work Items Key Items/References
(11) Connect the alternate air control cable: S Put the control cable in position through the guide attached to the alternate air control assembly. S Install the lock-nut onto the control cable outer which attaches the cable to the guide and tighten the lock-nut. S Push the cable wire end through the swivel in the operating lever. S Make sure that the alternate air control lever in the cockpit is set to OFF. S Make sure that the alternate air assembly is set to the OFF position. S Move the alternate air control lever in the cockpit 3 mm (0.125 in) aft from OFF. S Tighten the screw in the swivel. S Install the P-clamps and cable ties which hold the control cable in the correct position. S Do a test for correct range, full and free movement of the alternate air control system. Fully forward. Inlet holes fully closed. Refer to Section 76-00.
(12) Connect the throttle cable to the fuel injector: S Move the cable into position and push the cable through the bracket at the bottom of the engine. S Install the front adjustment nut and washer on the outer sheath and tighten the nut.
(13) Install the cable eye end onto the throttle cable: S Install the lock-nut onto the cable end. S Install the eye end onto the cable end. S Tighten the lock-nut. Use a piece of lock-wire to make sure that the eye end is installed correctly.
Doc # 6.02.01 Page 233
71-02-00
DA 40 Series AMM
DA 40 F
Detail Steps/Work Items Key Items/References
(14) Connect the cable eye end to the throttle lever at the fuel injector: S Move the attachment bolt into position in the throttle lever at the fuel injector. S Install a washer on the attachment bolt. S Install the eye end on the attachment bolt. S Install a second washer and a nut on the attachment bolt. Tighten the nut. From the engine side.
(15) Move the throttle control lever in the cockpit between FULL and IDLE. The throttle control must be smooth in operation with no restrictions.
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