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(3)  When you have installed all the mounting bolts, then tighten all the engine mounting-bolts. 
(4)  Carefully lower the engine hoist to release the weight of the engine and move the hoist clear of the airplane. 
(5)  Install the engine air cooling baffles.  Refer to Section 75-02. 
(6)  Put the electrical cables in position on the right hand side of the engine. 
(7)  Install the propeller, if necessary.  Refer to Section 61-12. 
(8)  Install the cylinder-head temperature probes: S Put the cylinder probe into the cylinder mounting. S Connect the electrical cables at the in-line connectors. S Attach the probe cables to the main wiring loom with cable ties and P-clamps.  Do this item for each of the probes. White cable to white cable and red cable to red cable. 

DA 40 Series AMM

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DA 40 F

Detail Steps/Work Items  Key Items/References 
(9)  Connect the manifold pressure hose to the No. 4 cylinder inlet manifold. 
(10)  Connect the electrical cables to these components: S The engine earth point. S The generator (5 cables). S The starter motor (1 cable). S Fuel pressure sensors (2 cables). S Oil temperature sensor. S Fuel flow sensor. S RPM sensor. Install the P-clamps and cable-ties which hold the electrical cables in their correct positions.  Refer to drawing. At the in-line connector. 
(11)  Connect the oil pipe to the top of the accessory-housing. 
(12)  Connect the two oil hoses to the Oil Filter housing.  Refer to drawing (Figure 2). 
(13)  Install the P-clamps which attach the oil cooler pipes to the engine mount. 
(14)  Connect the engine breather hose to the breather connection at the top of the accessory housing. 

Doc # 6.02.01 Page 217
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DA 40 Series AMM

DA 40 F

Detail Steps/Work Items  Key Items/References 
(15)  Attach the drain tube to the fuel flow divider: S Push one end of the tube onto the connector on the fuel flow divider and install the pipe clip. S Push the other end of the tube through the rubber grommet in the cooling baffles to the bottom rear of the engine compartment. S Connect the end to the tee piece in the fuel pump drain and install the pipe clip. S Hold the drain tube in its correct position with cable-ties. 
(16)  Connect the drain tube to the engine driven fuel pump and install the pipe clip. Hold the drain tube in its correct position with cable ties. 
(17)  Connect the main fuel feed hose to the firewall. 
(18)  Connect the alternate air control cable: S Put the control cable in position through the guide attached to the alternate air control assembly. S Install the lock-nut onto the control cable outer sheath and tighten the lock-nut. S Push the control cable wire end through the swivel in the operating ring. S Make sure that the alternate air control lever in the cockpit is set to OFF. S Make sure that the alternate air assembly is set to the OFF position. S Move the alternate air control lever in the cockpit 3 mm (0.125 in) aft from OFF. S Tighten the screw which attaches the wire end to the swivel. S Install the P-clamps and cable ties which hold the Bowden-cable in the correct position.  Fully forward. Inlet holes fully closed. 

DA 40 Series AMM

DA 40 F

Detail Steps/Work Items  Key Items/References 
(19)  Do a test for the correct operation of the alternate air control system.  Refer to Section 76-02. 
(20)  Connect the throttle cable to the carburetor: S Move the cable into position through the bracket at the bottom of the engine. S Install the front adjustment nut and washer on the outer sheath. Tighten the nut. 
(21)  Install the cable eye end onto the throttle cable: S Install the lock-nut onto the cable end. S Install the eye-end onto the cable end. S Tighten the lock-nut.  Use a piece of lock-wire to make sure that the eye-end is installed correctly. 
　
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