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R R R R R  (1) This task gives the removal procedure of the hydraulic motor (7) at the same time with the Pressure-Off Brake (POB) (41) and the valve block assembly (23) from the differential gear box (40). If it is necessary to remove only the hydraulic motor (7), refer to (Ref. TASK 27-54-54-000-002).
 (a) Disconnect the hydraulic lines (11).
 (b) Disconnect the case drain line (8) from the hydraulic motor (7).
 (c) Remove and discard the tie wrap (9) and disconnect the seal drain line (10) from the POB (41).
 (d) Install the blanking caps on the open line ends (8),(10),(11).
 (e) Install the blanking plugs in the ports of the PCU (1).
 (f) Disconnect the electrical connectors (22) from the valve block assembly (23).
 (g) Put blanking caps on the disconnected electrical connectors and receptacles.
 (h) Remove the bolts (3) and the washers (2).

 

 Hydraulic Motor Figure 401/TASK 27-54-54-991-001
 1EFF : 1 1R 1CES  ALL  1 11 1 27-54-54 Page 405 May 01/04

 

 1EFF : ALL 1 27-54-54Page 406 1 1 May 01/04R 1 1 1CES 1

 TASK 27-54-54-400-001
 Installation of the Hydraulic Motor of the Flap Power Control-Unit (6201CM) with the Pressure-Off Brake and the Valve Block Assembly
 WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
 GEAR.

 WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROL SURFACES ARE
_______
 CLEAR BEFORE YOU PRESSURIZE/DEPRESSURIZE A HYDRAULIC SYSTEM.

 WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
 START A TASK ON OR NEAR:

 -
THE FLIGHT CONTROLS

 -
THE FLIGHT CONTROL SURFACES

 -
THE LANDING GEAR AND THE RELATED DOORS

 -COMPONENTS THAT MOVE.
 1. Reason for the Job
__________________
 Self Explanatory
 2. Job Set-up Information
______________________
 A. Fixtures, Tools, Test and Support Equipment
 -------------------------------------------------------------------------------REFERENCE QTY DESIGNATION -------------------------------------------------------------------------------
No specific container
 No specific warning notice
 No specific access platform 3.0 m (9 ft. 10 in.)
 No specific 1 WARNING NOTICE

R No specific Torque Wrench : range 0.00 to 1.20 m.daN R (0.00 to 9.00 lbf.ft) No specific Torque Wrench : range 0.20 to 3.60 m.daN
 (2.00 to 26.00 lbf.ft) No specific Torque Wrench : range 1.00 to 10.00 m.daN
 (8.00 to 75.00 lbf.ft) 98D27504005000 1 PIN RIGGING-FLAPS (TRACK 1) 98D27504006000 1 PIN RIGGING FLAPS 98D27803000000 1 LOCKING TOOL - FLAP/SLAT CONTROL LEVER B. Consumable Materials

 -------------------------------------------------------------------------------REFERENCE DESIGNATION -------------------------------------------------------------------------------
R Material No. 02-003  F NSA 307110 TYPE 4 HYDRAULIC FLUID (PHOSPHATE ESTER BASE) (Ref. 20-31-00)
 Material No. 05-002 USA MIL-P-8116 PUTTY, ZINC CHROMATE GENERAL PURPOSE (Ref. 20-31-00) Material No. 05-054 ZINC POWDER(USE WITH 05-002) (Ref. 20-31-00)
 Material No. 06-001  USA MIL-L-23398
 SOLID FILM LUBRICANT (NO LONGER PRODUCED)
 (Ref. 20-31-00)

 Material No. 11-004  USA MIL-T-81533
 1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
 (Ref. 20-31-00)

 C. Expendable Parts
 -------------------------------------------------------------------------------FIG.ITEM |DESIGNATION |IPC-CSN -------------------------------------------------------------------------------
4 O-ring 27-84-51 01 -070 12 back-up rings 27-84-51 01 -150 13 O-rings 27-84-51 01 -160 15 back-up rings 27-84-51 01 -150 20 O-rings 27-84-51 01 -160 21 locking rings 27-84-51 01 -140 30 locking ring 27-84-51 01 -180 31 back-up rings 27-84-51 01 -190 32 O-rings 27-84-51 01 -200 34 back-up rings 27-84-51 01 -190 35 O-rings 27-84-51 01 -200

 D. Referenced Information
 -------------------------------------------------------------------------------
REFERENCE DESIGNATION
 -------------------------------------------------------------------------------
12-12-29-611-001 Fill the Hydraulic Fluid Reservoir with a Hand Pump 12-12-29-611-002 Fill the Hydraulic Fluid Reservoir with a Hydraulic Service Cart 27-00-00-080-002 Removal of the Flap/Slat Control-Lever Locking Tool (98D27803000000) 27-00-00-480-002 Installation of the Flap/Slat Control-Lever Locking
 Tool (98D27803000000) 27-50-00-866-009 Retraction of the Flaps on the Ground 27-54-00-710-001 Operational Test of the Flap System 27-54-54-400-002 Installation of the Hydraulic Motor of the Flap Power
　
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