(5)
Install the packing (7) on the check valve (6).
(6)
Remove the blanking plugs and install the check valve (4) in the new manifold (2).
(7)
TORQUE the check valve (6) to between 4.32 and 4.61 m.daN (31.85 and
33.99 lbf.ft).
(8)
Safety the check valve (6) to the plug (20) with corrosion-resistant steel lockwire 0.8 mm (0.032 in.) dia.
Subtask 32-44-17-560-052
E. Preparation for Installation
(1)
Clean the component interface and/or the adjacent area.
(2)
Do an inspection of the component interface and/or the adjacent area.
(3)
Make sure that the parts retained from the removed component are clean and in the correct condition.
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(4) Obey the hydraulic safety procedures (Ref. TASK 29-00-00-910-002).
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______ AREA WHEN YOU USE SPECIAL MATERIALS. IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES : -FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES. -GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS. DO NOT BREATHE THE FUMES FROM THE MATERIAL. DO NOT SMOKE WHEN YOU USE THE MATERIAL. DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT. THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN IRRITANTS.
WARNING : OBEY THE MANUFACTURER'S INSTRUCTIONS WHEN YOU USE
_______ THIS/THESE MATERIAL/S. USE PROTECTIVE CLOTHING AND RUBBER GLOVES.
(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the bolts (10) and the washers (11).
WARNING : OBEY THE MANUFACTURER'S INSTRUCTIONS WHEN YOU USE
_______
THIS/THESE MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND A MASK.
1_ Apply SEALANTS (Material No. 09-018) to the component
interface.
4. Procedure_________
(Ref. Fig. 401/TASK 32-44-17-991-001) Subtask 32-44-17-420-051
A. Installation of the Brake Manifold 3016GM
(1)
Put the manifold (2) in position and install the washers (11) and the bolts (10).
(2)
Remove the blanking plugs.
(3)
Connect the T-assembly (5) to the check valve (6) and TORQUE to between 5.4 and 5.9 m.daN (39.82 and 43.51 lbf.ft).
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(4)
Connect the elbow assembly (9) to the manifold (2) and TORQUE to between 5.4 and 5.9 m.daN (39.82 and 43.51 lbf.ft).
(5)
Connect the pipe (1) to the manifold (2) and TORQUE to between 1.2 and 1.3 m.daN (106.19 and 115.04 lbf.in).
(6)
Connect the pipes (3), (4), (8) and TORQUE to between 5.4 and 5.9 m.daN (39.82 and 43.51 lbf.ft).
WARNING : MAKE SURE THAT THERE IS A GOOD FLOW OF AIR THROUGH THE WORK
_______ AREA WHEN YOU USE SPECIAL MATERIALS. IF YOU GET ONE OF THESE MATERIALS ON YOUR SKIN, IN YOUR MOUTH OR IN YOUR EYES : -FLUSH IT AWAY WITH A FLOW OF CLEAN WATER FOR BETWEEN 10 AND 15 MINUTES. -GET IMMEDIATE MEDICAL AID IF IRRITATION OCCURS. DO NOT BREATHE THE FUMES FROM THE MATERIAL. DO NOT SMOKE WHEN YOU USE THE MATERIAL. DO NOT USE THE MATERIAL NEAR A FLAME, SPARKS OR SOURCES OF HEAT. THESE MATERIALS ARE DANGEROUS : THEY ARE POISONOUS, FLAMMABLE AND SKIN IRRITANTS.
(7)
Mark the pipe connectors with PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-010).
(8)
Make sure that the pipes (13), (15) and (16) are in the correct position in the bottom half of the clamp (17).
(9)
Put the top half of the clamp (17) in position and install the washers (18), the bolts (19) the washers (14) and the nuts (12).
Subtask 32-44-17-560-053
B. Installation of the Removed Components
(1)
Install the pressure relief valve 3067GM (Ref. TASK 32-44-15-400-001).
(2)
Install the hydraulic pressure transducer 3068GN (Ref. TASK 29-32-11-400-004).
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C. Preparation for Test
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