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 NOTE: The aileron, balance tab, and balance panel weigh
____ approximately 75 pounds as an assembly. The aileron weighs approximately 63 pounds.
 S 024-004
 (5)  Do this task if you do not use a new balance tab: "Aileron Balance Tab Removal" (AMM 27-11-21/401).
 TASK 27-11-11-404-005
 3.  Aileron Installation____________________
 A. Special Tools and Equipment
 (1)  F70207-93 Rigging Pins Kit:
 ~.......................................................................... | REF NO. | F70207-( ) | DIAMETER | LENGTH | | | | | (INCHES) | (INCHES) | FUNCTION | ............................................................................ | A/S-4 | -11 | 0.309-0.311 | 6.7 |0.25 | AILERON BUS DRUM | 2.........…............…..............…..............….....................1
 B. Standard Tools and Equipment
 (1)  
Bonding Meter, Microhm Bridge Type 2 Bonding
 Meter - 477W Avtron Meter
 Avtron Manufacturing Inc.
 Cleveland, Ohio

 (2)  
Straightedge - 6 inches long

 (3)  
Spring Scale - graduated from 0 to 20 pounds

 C.
Consumable Materials

 (1)  
D00015 Grease - Corrosion Preventive, BMS 3-24

 (2)  
A00247 Sealant - BMS 5-95

 (3)  
C00432 Primer - BMS 10-11, Type I

 (4)  
C00259 Enamel- Primer, BMS 10-11, Type I

 D.
References

 (1)  
AMM 27-11-00/201, Aileron and Aileron Trim Control System

 (2)  
AMM 27-11-11/601, Ailerons

 (3)  
AMM 27-11-21/401, Aileron Balance Tab

 (4)  
AIPC 27-11-24-01, Aileron Quadrant Installation

 E.
Access

 (1)  
Location Zone 306 Wing Trailing Edge, Aileron and Control Tab, LH 406 Wing Trailing Edge, Aileron and Control Tab, RH

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 ú ú  ú 01.101 ú BOEING PROPRIETARY - Copyright (C) - Unpublished Work - See title page for details.  Page 410Jul 12/02 

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737-300/400/500MAINTENANCE MANUAL
 (2)  
Access Panel 7218 Access Panel, LH 7418 Access Panel, RH 8101 Removable Skin Panel - Aileron Lower Surface, LH 8103 Removable Skin Panel - Aileron Lower Surface, LH 8110 Removable Skin Panel - Aileron Lower Surface, LH 8113 Removable Skin Panel - Aileron Lower Surface, LH 8801 Removable Skin Panel - Aileron Lower Surface, RH 8803 Removable Skin Panel - Aileron Lower Surface, RH 8810 Removable Skin Panel - Aileron Lower Surface, RH 8813 Removable Skin Panel - Aileron Lower Surface, RH 8104 Aileron Access Panel (Removable Upper Surface), LH 8105 Aileron Access Panel (Removable Upper Surface), LH 8106 Aileron Access Panel (Removable Upper Surface), LH 8107 Aileron Access Panel (Removable Upper Surface), LH 8804 Aileron Access Panel (Removable Upper Surface), RH 8805 Aileron Access Panel (Removable Upper Surface), RH 8806 Aileron Access Panel (Removable Upper Surface), RH 8807 Aileron Access Panel (Removable Upper Surface), RH

 F.
Install the Aileron

 S 224-006
 (1)  
Do this task to do a check of the worn areas on the aileron: "Aileron Inspection/Check" (AMM 27-11-11/601)

 S 864-049

 (2)  
If necessary, adjust aerodynamic seals to get the dimensional clearances shown in Figs. 402.

 S 424-007

 (3)  
Do this task if it is necessary: "Aileron Balance Tab Installation" (AMM 27-11-21/401).

 (a)  
Adjust the forward part of the tab fairing if you install the aileron balance tab: 1) Loosen the 3 attachment screws.

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BOEING PROPRIETARY - Copyright (C) - Unpublished Work - See title page for details.
A
737-300/400/500MAINTENANCE MANUAL
 2)  Move the balance tab to get a clearance with the aileron fairing.
 S 864-008
 (4)  
Make sure that correct number of the tab adjust weights are installed on the lower surface of the balance panel.
　
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