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SHAFT  OD  0.7488  0.7495  0.7480  X 
8 BEARING  ID  0.9990  1.0000  1.0000  1 0.0020  X 
SHAFT  OD  0.9988  0.9995  0.9980  X 
9 REACTION LINK  ID  1.7500  1.7507  1.7510  1 0.0020  X 
BEARING  OD  1.7490  1.7500  1.7490  X 
10 LEVER  ID  1.6864  1.6870  1.6870  1 0.0000  X 
BEARING  OD  1.6870  1.6875 1.6870  X 

Aileron Power Control Unit Linkage Wear Limits
Figure 601 (Sheet 3)

EFFECTIVITYùùùùùùùùùùùùùùùùùùùùùùùùùùùùùù. ú

 27-11-14
 ALL  ú ú 01 Page 604 ú Mar 15/91
BOEING PROPRIETARY - Copyright (C) - Unpublished Work - See title page for details.
A 737-300/400/500MAINTENANCE MANUAL
NO. INDEX  PART NAME  DIM.  DESIGN LIMITS  WEAR LIMITS  REPLACE WORN PART  REPAIR WORN PART  REPAIR INSTR 
DIAMETER  DIM. WEAR MITTED PER- DIA MAX CLEAR-ANCE
MIN  MAX 
11  BUSHING  ID  0.4995  0.5000  0.5000  1 0.0019  X 
BOLT  OD  0.4985  0.4995  0.5000  X 
12  REACTION LINK  ID  2.1875  2.1882  2.1885  1 0.0020  X 
BEARING  OD  2.1865  2.1875  2.1865  X 
13  BEARING  ID  1.4370  1.4380  1.4380  1 0.0030  X 
SHAFT  OD  1.4360  1.4370  1.4350  X 
14  SUPPORT  ID  2.3125  2.3135  2.3145  1 0.0030  X 
BEARING  OD  2.3115  2.3125  2.3115  X 
15  BEARING  ID  1.5620  1.5630  1.5630  1 0.0030  X 
SHAFT  OD  1.5610  1.5620  1.5600  X 

REPLACE THE BEARING WHEN THE RADIAL PLAY IS MORE THAN 0.0020 INCH.
Aileron Power Control Unit Linkage Wear Limits
Figure 601 (Sheet 4)

EFFECTIVITYùùùùùùùùùùùùùùùùùùùùùùùùùùùùùù. ú

 27-11-14
 ALL  ú ú 01 Page 605 ú Mar 15/91
BOEING PROPRIETARY - Copyright (C) - Unpublished Work - See title page for details.
A
737-300/400/500MAINTENANCE MANUAL
 AILERON POWER CONTROL UNIT LINKAGE - APPROVED REPAIRS
_____________________________________________________
 1.  General
_______
 A.  This procedure contains the task to do repair on the linkage of the power control unit.
 TASK 27-11-14-308-004
 2.  Aileron Power Control Unit Linkage Repair
_________________________________________
 A.  Special Tools and Equipment
 (1)  
Lockbolt Installation Gun - Model 245
 Huck International Inc. (or equivalent)
 22121 17th Ave. SE - Suite 101
 Bothell, WA. 98021

 (2)  
Nose Assembly 99-2557
 (used with Gun Model 245)

 (3)  
BACB30GP6-5 - Shear Lockbolts

 (4)  
BACM10L1EKH - Aluminum Foil Marker

 B.  
References

 (1)  
27-11-14/401, Aileron Power Control Unit Linkage

 C.  
Access

 (1)  
Location Zone
 216 Main Wheel Well, LH
 217 Main Wheel Well, RH

 D.  
Repair the Power Control Unit Linkage

 S 028-002
 (1)  
Do this task: "Aileron Power Control Unit Linkage Removal" (AMM 27-11-14/401).

 S 968-001

 (2)  
Replace the sheared bolts:

 WARNING: DO NOT MAKE THE BOLT HOLES LARGER THAN IT IS NECESSARY.
_______ IF THE BOLT HOLES ARE TOO LARGE, INJURY TO PERSONS OR DAMAGE TO EQUIPMENT CAN OCCUR.
 (a)  
Remove the sheared parts of the bolts from the holes (Fig. 801).

 (b)  
Install the new bolts.

 (c)  
Do a check of the aluminum foil marker.

 (d)  
Replace the aluminum foil marker if it is damaged or missing.

 S 428-003
 (3)  Do this task: "Aileron Power Control Unit Linkage Installation" (AMM 27-11-14/401).
　
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