(k)
Connect the lever (11) to the flap link arm (6) with the bolt (7), the washer (8) and the nut (9).
(2)
At the track 2 position: R (Ref. Fig. 402B/TASK 27-54-55-991-004-A)
(a)
Apply SPECIAL MATERIALS (Material No. 05-002) to the bolt (33) and the nut (30).
(b)
Connect the lever (28) to the flap link arm (32) with the bolt (33), the washer (31) and the nut (30).
(3) Do a check of the flap rigged position (Ref. TASK 27-51-00-820-003).
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(4)
At the track 1 position:
(a) TORQUE the nut (9) to between 0.8 and 1.2 m.daN (70.79 and 106.19 lbf.in) and safety with a new cotter pin (10).
(5)
At the track 2 position:
(a) TORQUE the nut (30) to between 10 and 12 m.daN (73.74 and 88.49 lbf.ft) and safety with a new cotter pin (29).
(6)
At tracks 1 and 2:
(a) Apply STORAGE PRESERVATION (Material No. 15-007) to the bolts (3) and (33) and the nuts (9) and (30) after assembly.
(7)
Install the Flap Track 1 Actuator 6205CM(6255CM) (Ref. TASK 27-54-49-400-001).
Subtask 27-54-55-420-061-B
C. Installation of the Flap-Actuator Lever Assembly - Track 2
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL
_______ MATERIALS ONLY WITH A GOOD SUPPLY OF AIR. OBEY THE MANUFACTURERS INSTRUCTIONS. PUT ON PROTECTIVE CLOTHING. DO NOT GET THEM IN YOUR MOUTH. DO NOT SMOKE. DO NOT BREATHE THE GAS. THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT. GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
(1) At the track 2 position: R (Ref. Fig. 402B/TASK 27-54-55-991-004-A)
(a)
Apply SEALANTS (Material No. 09-018) to the bolts (43).
(b)
Install the bolts (43) in the outboard bracket (36) with the bolt heads inboard.
(c)
Apply SEALANTS (Material No. 09-018) or SEALANTS (Material No. 09-019) to the mating face of the anti-rotation plate (42).
(d)
Install the anti-rotation plate (42) on the bolts (43) and loosely install the nuts (41).
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(e)
Apply SPECIAL MATERIALS (Material No. 05-064) to the holes of the bearing housings in the brackets (36).
(f)
Apply SEALANTS (Material No. 09-018) to the plain shank and flange of the bearing housing (34).
(g)
Install the bearing housing (34) in the outboard bracket (36) and tighten the nuts (41).
(h)
Apply COMMON GREASE (Material No. 04-022) to the ring nut (40).
(i)
Install the ring nut (40) on the bearing housing (34).
(j)
Torque the ring nut (40) with the SPANNER-FLAP LEVER TRACKS 2 AND 3 (98D27504028000) to between 1.4 and 1.5 m.daN (10.32 and 11.06 lbf.ft).
(k)
If necessary, drill a 2.5 mm (0.10 in.) hole for the cotter pin
(37)
in an applicable position on the bearing housing (34). Remove all unwanted material from the area.
(l)
Safety the ring nut (40) with a new cotter-pin (37).
(m)
Apply COMMON GREASE (Material No. 04-022) to the bearing surfaces of the lever (28).
(n)
Turn the lever (28) through 90 deg. and install it in the bearing housing (34).
(o)
Install the bearing housing (26), the bolt (25) and the nut (44).
(p)
Apply COMMON GREASE (Material No. 04-022) to the retention plate
(35)
and to the bolt (27).
(q)
Install the retention plate (35), the bolt (27) and the nut (39).
(r)
TORQUE the nut (39) to between 1.4 and 1.5 m.daN (10.32 and 11.06 lbf.ft).
(s)
Manually operate the lever (28) and make sure that it moves freely.
(t)
Safety the nut (39) with the new cotter pin (38).
(u) Remove the adjustable strut. R (Ref. Fig. 401C/TASK 27-54-55-991-001-B)
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(2) At the track 1 position: R (Ref. Fig. 401C/TASK 27-54-55-991-001-B)
(a)
Apply SPECIAL MATERIALS (Material No. 05-002) to the bolt (7) and the nut (9).
(b)
Connect the lever (11) to the flap link arm (6) with the bolt (7), the washer (8) and the nut (9).
(3)
At the track 2 position:
(a)
Apply SPECIAL MATERIALS (Material No. 05-002) to the bolt (33) and the nut (30).
(b)
Connect the lever (28) to the flap link arm (32) with the bolt (33), the washer (31) and the nut (30).
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