C. Dummy Contacts
(Ref. Fig. 024)
D. Wire Stripping (Ref. Fig. 025) If sealing is necessary install the heat-shrinkable sleeve on the wire before stripping. In case of two shrinkable sleeves installed, the lengths are :
-
the first shrinkable sleeve has a length of 40 mm (1.5748 in.).
-
the second shrinkable sleeve has a length of 30 mm (1.1811 in.).
Shrinking is made after crimping. R Strip the cable to the length "A".
E. Crimping Procedure and Tools
(Ref. Fig. 026)
(1)
Put the stripped wire in the cavity of the contact.
(2)
Make sure that you can see the wire conductor through the inspection hole.
(3)
Install the pin/socket contact in the positioner.
(4)
Crimp with the tool handles until the safety ratchet releases.
(5)
Remove the crimped contact.
20-48-21 Page 26
Normal Contacts - P/N Characteristics NSA938193 and NSA938194 R Figure 022
20-48-21 Page 27
Normal Contacts - Insertion/Extraction Tools NSA938193 and NSA938194 R Figure 023
20-48-21 Page 28
Dummy Contacts - Insertion/Extraction Tools E0397 R Figure 024
20-48-21 Page 29
Normal Contacts - Wire Stripping and Sleeve Shrinking Tools NSA938193 and NSA938194 R Figure 025
20-48-21 Page 30
R Normal Contacts - Crimping Tools NSA938193 and NSA938194 Figure 026
20-48-21 Page 31
(6) If sealing is necessary :
(a)
Heat shrink the sleeve.
(b)
If several sleeves are used, wait until the first sleeve is fully cool before you shrink the other sleeves.
20-48-21 Page 32
Oct 01/01
R
___________________________________________5. Connection Procedure for Contacts NSA938403
R A. Contact P/N and characteristics (Ref. Fig. 027) ----------------------------------------------------------------------
R R R R R R R R R R R R R R R R R R R R R R R | | USE WITH | | CONTACTS |-------------------------------------------------| | | PLUG | RECEPTACLE | |------------------|-------------------------|-----------------------| | | E0083 - E0086 | E0083 - E0087 | | | E0087 - E0097 | E0097 - E0147 | | | E0122 - E0145 | E0247 - E0302 | | | E0237 - E0302 - E0390 | E0390 | | NSA938403 | NSA938310 | NSA938310 | | | NSA938323 | NSA938323 | | | NSA938325 | NSA938325 | | | NSA938331 | NSA938341 | | | NSA938332 | NSA938346 | | | NSA938341 | NSA938355 | | | NSA938346 | | | | NSA938355 | | |------------------|-------------------------|-----------------------| | E0380 | E0237 | E0237 | |------------------|-------------------------|-----------------------| | | E0237 - E0390 | ABS1495 | | E0397 | NSA938026 - NSA938027 | E0237 - E0390 | | | NSA938361 | NSA938028 - NSA938361 | ----------------------------------------------------------------------
B. Contacts Insertion and Extraction Tools
(Ref. Fig. 028)
C. Dummy Contacts (Ref. Fig. 029, 030)
D. Wire Stripping (Ref. Fig. 031)
(1) Strip the wire to the lenght A.
(2) If sealing is necessary, install the heat-shrinkable sleeve on the wire before stripping. Shrinking is made after crimping.
20-48-21 Page 33
Normal Contacts - P/N Characteristics NSA938403 R Figure 027
20-48-21 Page 34
Normal Contacts - Insertion/Extraction Tools NSA938403 R Figure 028
20-48-21 Page 35
Dummy Contacts - Insertion/Extraction Tools E0397 R Figure 029
20-48-21 Page 36
Dummy Contacts - Insertion/Extraction Tools E0380 R Figure 030
20-48-21 Page 37
Normal Contacts - Wire Stripping NSA938403 R Figure 031
20-48-21 Page 38
E. Crimping Procedure and Tools R (Ref. Fig. 032)
(1)
Install the positioner in the tool.
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