C. Wire Stripping (Ref. Fig. 011) If sealing is necessary install the heat-shrinkable sleeve on the wire before stripping. In case of two shrinkable sleeves installed the lengths are :
-
the first shrinkable sleeve has a length of 40 mm (1.5748 in.)
-
the second shrinkable sleeve has a length of 30 mm (1.1811 in.) (Shrinking is made after crimping).
-Select the applicable tool.
-Strip the wire to the length A.
D. Crimping Procedure and Tools
(Ref. Fig. 012)
(1)
Put the stripping wire in the hole of the contact.
(2)
Make sure that you can see the wire conductor through the inspection hole.
(3)
Crimp with tool handles until the safety ratchet releases.
(4)
Remove the crimped contact.
(5)
If sealing is necessary :
(a)
Heat shrink the sleeve.
(b)
If necessary, use several sleeves, wait until the first sleeve is fully cool before shrinking the other sleeves.
20-48-23 Page 15
Normal Contacts - P/N Characteristics
E0685
Figure 010
20-48-23 Page 16
Normal Contacts - Wire Stripping, Sleeve Shrinking and Tools
E0685
Figure 011
20-48-23 Page 17
Normal Contacts - Crimping Tools
E0685
Figure 012
20-48-23 Page 18
___________________________________________________________________________
6. Connection Procedure for Contacts NSA938159, NSA938160, NSA938167, NSA938168 and NSA938189
A. Contacts P/N and Characteristics
(Ref. Fig. 013, 014) ---------------------------------------------------------------------| | USE WITH | | CONTACTS |------------------------------------------------| | | PLUG | RECEPTACLE | |------------------|-------------------------|----------------------| | NSA938159 | E0076 | | | NSA938160 | E0150 | ---| | NSA938189 | NSA938050 | | | | NSA938051 | | |------------------|-------------------------|----------------------| | NSA938167 | E0007 | ---| | NSA938168 | NSA938070 | | ---------------------------------------------------------------------
B. Procedure for Contact NSA938189 only
(Ref. Fig. 015)
(1)
Wire Stripping
(Ref. Fig. 013, 014, 016)
-Select the applicable tool.
-engage the unstripped wires through the rear of the connector until you can see them at the front.
-strip the wires over the length "A"
(2)
Wire Crimping
(Ref. Fig. 017)
-Engage the stripped end of the wire into the contact barrel placed in the locator.
-Fully close the tool handles until the safety ratchet releases.
(3)
Contact Insertion
(Ref. Fig. 015)
-Pull the wire and crimped contact to the rear until it is partially engaged in the connector insulator.
-Engage DEUTSCH M15515-20-4 tool on contact . Use the PIN side for male contacts and the SOC side for female contacts.
-Pull the wire to make sure that the contact is correctly locked in its housing.
20-48-23 Page 19
Normal Contacts - P/N Characteristics and Tool
NSA938159, NSA938160 and NSA938189
Figure 013
20-48-23 Page 20
Normal Contacts - P/N Characteristics and Tool
NSA938167 and NSA938168
Figure 014
20-48-23 Page 21
Normal Contacts - Insertion/Extraction Tools
NSA938159, NSA938160, NSA938167, NSA938168 and NSA938189
Figure 015
20-48-23 Page 22
Normal Contacts - Sleeve Allocation and shrinking tool.
NSA938159, NSA938160, NSA938167, NSA938168 and NSA938189
Figure 016
20-48-23 Page 23
Normal Contacts - Crimping Tools
NSA938159, NSA938160, NSA938167, NSA938168 and NSA938189
Figure 017
20-48-23 Page 24
(4) Contact Extraction
(Ref. Fig. 015)
-Hold the connector with the front facing forward.
-Engage DEUTSCH M15515-20-4 tool on contact . Use the PIN side for male contacts and the SOC side for female contacts.
-Pull the assembly
C. Procedure for other contacts
(1)
Wire Stripping (Ref. Fig. 013, 014, 016) If sealing is necessary , install the heat-shrinkable sleeve on the wire before stripping.Shrinking is made after crimping. (Ref. Fig. 016) Strip the wire at the length "A".
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