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the coolant radiator near the bottom.
Use a suitable container to catch the
coolant.
(5) Disconnect the hose between the coolant tank
and the coolant radiator.
At the coolant tank.
(6) Disconnect the hose between the coolant tank
and the bypass pipe.
At the coolant tank.
(7) Disconnect the overflow line. At the coolant tank near the pressure
cap.
(8) Disconnect the electric wires from the coolant
level sensor.
AIRCRAFT
DA 40 Series
AMM
Cooling
Detail Steps/Work Items Key Items/References
Doc # 6.02.01
Rev. 5 75-01-00 Page 205
20 Sep 2007
(9) Remove the nuts and bolts from the coolant tank
support bracket that attaches to the coolant
radiator.
(10) Lift the coolant tank clear of the engine.
(11) Put caps on the open end pipes and connections.
(12) Install the coolant drain plug.
AIRCRAFT
Cooling DA 40 Series
AMM
Page 206
20 Sep 2007 75-01-00 Doc # 6.02.01
Rev. 5
B. Install the Coolant Tank
Detail Steps/Work Items Key Items/References
(1) Put the coolant tank in position on the engine. Engage the hoses on the related
connections as you move the coolant
tank into position.
(2) Connect the hose between the coolant tank and
the bypass pipe.
At the coolant tank.
(3) Connect the hose between the coolant tank and
the coolant radiator.
At the coolant tank.
(4) Connect the overflow line. At the coolant tank near the pressure
cap.
(5) Install the nuts and bolts to the coolant tank
support bracket that attaches to the coolant
radiator.
(6) Connect the electric wires to the coolant level
sensor.
(7) Fill and bleed the cooling system. Refer to Paragraph 5.
(8) Install the engine cowlings. Refer to Section 71-11.
AIRCRAFT
DA 40 Series
AMM
Cooling
Doc # 6.02.01
Rev. 5 75-01-00 Page 207
20 Sep 2007
4. Remove/Install the Cabin Heat Heat-Exchanger
A. Remove the Cabin Heat Heat-Exchanger
Detail Steps/Work Items Key Items/References
(1) Make sure that the engine is safe for
maintenance:
S Remove the key from the key switch.
(2) Remove the engine cowlings. Refer to Section 71-11.
WARNING: DO NOT REMOVE THE PRESSURE CAP FROM THE COOLANT
TANK IF THE ENGINE IS HOT. THE PRESSURE IN THE SYSTEM
CAN FORCE HOT COOLANT TO COME OUT AND BURN YOU.
(3) Remove the pressure cap from the coolant tank:
S Turn the cap counter-clockwise a small
distance to release the pressure.
S When the pressure has fully released, turn
the cap fully counter-clockwise.
(4) Drain the coolant:
S Remove the drain plug from the left side of
the radiator near the bottom.
Use a suitable container to catch the
coolant.
(5) Disconnect the hose on the pipe between the
thermostat valve and the heat exchanger.
At the heat exchanger.
(6) Disconnect the hose on the pipe between the
bypass pipe and the heat exchanger.
At the heat exchanger.
(7) Disconnect the bonding cable from the heat
exchanger pipe.
(8) Remove the Teflon brackets that attach the heat
exchanger to the engine mount.
(9) Remove the exhaust pipe. Refer to Section 78-01.
(10) Remove pipe from turbo-charger to intercooler. Refer to Chapter 81.
AIRCRAFT
Cooling DA 40 Series
AMM
Detail Steps/Work Items Key Items/References
Page 208
20 Sep 2007 75-01-00 Doc # 6.02.01
Rev. 5
(11) Slide the heat exchanger out of the heat
exchanger box.
(12) Put caps on the open end pipes and connections.
(13) Install the coolant drain plug.
B. Install the Cabin Heat Heat-Exchanger
Detail Steps/Work Items Key Items/References
(1) Slide the heat exchanger in position in the heat
exchanger box.
Engage the hoses on the related
connections as you move the heat
exchanger into position.
(2) Install the Teflon brackets that attach the heat
exchanger to the engine mount.
(3) Connect the hose on the pipe between the
thermostat valve and the heat exchanger.
At the heat exchanger.
(4) Connect the hose on the pipe between the
bypass pipe and the heat exchanger.
At the heat exchanger.
(5) Install the bonding cable to the heat exchanger
pipe.
(6) Install the exhaust pipe. Refer to Section 78-01.
(7) Install the pipe from the turbo-charger to the
intercooler.
Refer to Chapter 81.
(8) Fill and bleed the cooling system. Refer to Paragraph 7.
(9) Install the engine cowlings. Refer to Section 71-11.
AIRCRAFT
DA 40 Series
AMM
Cooling
Doc # 6.02.01
Rev. 5 75-01-00 Page 209
　
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