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WORK ON THE PROPELLER CONTROLS. IF THE ENGINE IS
TURNED, THE PROPELLER CAN CAUSE INJURY OR DEATH.
(1) Make sure that the engine is safe:
S Set the ignition switch to OFF.
S Set the throttle to IDLE.
S Set the mixture control to LEAN CUT-OFF.
(2) Remove the engine cowlings. Refer to Section 71-10.
(3) Disconnect the spark plug cables from the spark
plugs.
(4) Disconnect the cable wire-end from the governor
control lever:
S Loosen the nut of the attachment bolt.
S Pull the cable wire-end clear.
Refer to Figure 2.
(5) Remove the two screws which attach the cable
support bracket to the propeller governor:
S Remove the lock-wire.
S Remove the screws and washers.
S Move the propeller control cable and bracket
clear of the governor.
AIRCRAFT
Propeller
DA 40 Series
AMM
Page 202
20 Sep 2007 61-20-00 Doc # 6.02.01
Rev. 5
Propeller
Control Cable
Drive Pad
Gasket
Governor
Adjuster
Figure 2: Propeller Governor Installation
AIRCRAFT
DA 40 Series
AMM
Propeller
Doc # 6.02.01
Rev. 5 61-20-00 Page 203
20 Sep 2007
Detail Steps/Work Items Key Items/References
(6) Release the four nuts and washers which attach
the governor to the drive-pad and remove the
governor from the engine.
Use a container to catch the small
amount of oil from the governor.
(7) Remove and discard the gasket.
(8) Put a blanking cover on the governor drive pad
and put a cover over the governor mounting face.
B. Install the Propeller Governor
Detail Steps/Work Items Key Items/References
(1) Put the governor and gasket in position on the
engine drive pad.
Refer to Figure 2. Use a new gasket.
(2) Install the four washers and nuts which attach the
governor to the drive pad.
Torque 23 Nm (17 lb.ft).
(3) Put the propeller control cable support bracket in
position on the governor.
Hold the bracket in position.
(4) Install the two washers and screws which attach
the bracket to the governor.
(5) Lock the screws with lock-wire.
(6) Connect the propeller control cable wire-end to
the governor control lever:
S Push the wire-end through the hole in the
attachment bolt, between the governor input
lever and the inboard washer.
S Make sure that the wire-end is fully through
the attachment bolt.
S Tighten the lock-nut on the attachment bolt.
(7) Adjust the propeller control cable. Refer to Paragraph 4.
AIRCRAFT
Propeller
DA 40 Series
AMM
Page 204
20 Sep 2007 61-20-00 Doc # 6.02.01
Rev. 5
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Figure 3: Replace the Propeller Control Cable
AIRCRAFT
DA 40 Series
AMM
Propeller
Doc # 6.02.01
Rev. 5 61-20-00 Page 205
20 Sep 2007
Detail Steps/Work Items Key Items/References
(8) Connect the spark-plug-leads to the spark plugs. Refer to Section 74-00.
(9) Install the engine cowlings. Refer to Section 71-10.
(10) Do an engine run-up. Refer to Section 71-00.
3. Remove/Install the Propeller Control Cable
A. Remove the Propeller Control Cable
Detail Steps/Work Items Key Items/References
WARNING: MAKE SURE THAT THE ENGINE IS SAFE BEFORE YOU DO ANY
WORK ON THE PROPELLER CONTROLS. IF THE ENGINE IS
TURNED, THE PROPELLER CAN CAUSE INJURY OR DEATH.
(1) Make sure that the engine is safe:
S Set the ignition switch to OFF.
S Set the throttle to IDLE.
S Set the mixture control to LEAN CUT-OFF.
(2) Remove the engine cowlings. Refer to Section 71-10.
(3) Disconnect the spark plug cables from the spark
plugs.
(4) Disconnect the cable wire-end from the governor
control lever:
S Loosen the nut of the attachment bolt.
S Pull the cable wire-end clear.
Refer to Figure 2.
(5) Remove the cable from support bracket at the
governor:
S Remove the front adjuster-nut.
S Remove the washer.
S Move the cable aft and clear of the support
bracket.
S Remove the rear adjusting nut from the cable.
AIRCRAFT
Propeller
DA 40 Series
AMM
Detail Steps/Work Items Key Items/References
Page 206
20 Sep 2007 61-20-00 Doc # 6.02.01
Rev. 5
(6) Move the cable aft and through the rubber
grommets in the engine cooling baffles.
(7) Remove the feed-thru from the engine side of the
　
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