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CAUTION: ALWAYS PUT A CAP ON OPEN CONNECTIONS. IF YOU DO NOT PUT
A CAP ON OPEN CONNECTIONS, THEN CONTAMINATION CAN GET
INTO THE SYSTEM AND CAUSE DAMAGE.
CAUTION: DO NOT MIX OIL TYPES. IF YOU MIX OIL TYPES THE OIL CAN LOSE
ITS PROPERTIES AND THE ENGINE WILL WEAR MORE QUICKLY.
A. Remove the Oil Radiator
Detail Steps/Work Items Key Items/References
WARNING: MAKE THE ENGINE IS SAFE BEFORE YOU DO ANY WORK ON THE
OIL SYSTEM. IF THE ENGINE STARTS THE PROPELLER CAN
CAUSE INJURY OR DEATH.
(1) Make sure that the engine is safe:
S Set the ELECTRIC MASTER key switch to
OFF.
S Set the ENGINE MASTER switch to OFF.
S Set the power lever to IDLE.
(2) Remove the engine cowlings. Refer to Section 71-11.
(3) Release the flexible hose from the connection at
the inboard end of the oil radiator.
Use a suitable container to catch the oil.
Put caps on the open connections.
(4) Release the flexible hose from the connection at
the outboard end of the oil radiator.
Use a suitable container to catch the oil.
Put caps on the open connections.
(5) Remove the oil radiator:
S Release the nuts, washers and bolts which
attach the top of the oil radiator to the enginemounting-
frame.
S Move the oil radiator clear of the airplane.
Hold the oil radiator!
AIRCRAFT
Oil System DA 40 Series
AMM
Page 202
20 Sep 2007 79-01-00 Doc # 6.02.01
Rev. 5
B. Install the Oil Radiator
Detail Steps/Work Items Key Items/References
(1) Install 90° fittings at the inlet and outlet ports of
the radiator.
Only on a new oil radiator.
(2) Put the oil radiator in position in the airplane.
(3) Install the bolts, washers and nuts which attach
the oil radiator to the engine-mounting-frame.
(4) Connect the flexible hose to the connection at the
inboard end of the oil radiator.
Remove the blanking caps.
(5) Connect the flexible hose to the connection at the
outboard end of the oil radiator.
Remove the blanking caps.
(6) Install the engine cowlings. Refer to Section 71-11.
(7) Fill the engine with oil to the correct level. Refer to Section 12-10.
(8) Do an engine ground run-up. Monitor the oil
temperature. Look specially for oil leaks.
The oil temperature indicator must
show the relevant oil temperature.
Refer to the DA 40 Airplane Flight
Manual.
(9) Stop the engine.
(10) Do a test for oil leaks:
S Remove the engine cowlings.
S Look for oil leaks, specially around the
connections to the oil radiator.
S Install the engine cowlings.
Refer to Section 71-11.
Refer to Section 71-11.
AIRCRAFT
DA 40 Series
AMM
Starting
Doc # 6.02.01
Rev. 5 80-TITLE Page 1
20 Sep 2007
CHAPTER 80
STARTING
AIRCRAFT
Starting DA 40 Series
AMM
Page 2
20 Sep 2007 80-TITLE Doc # 6.02.01
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Intentionally left blank
AIRCRAFT
DA 40 Series
AMM
Starting
Doc # 6.02.01
Rev. 5 80-CONTENTS Page 1
20 Sep 2007
TABLE OF CONTENTS
CHAPTER 80
STARTING
Section 80-00
Starting - Lycoming Engine
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Trouble-Shooting
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Maintenance Practices
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
2. Remove/Install the Starter Relay . . . . . . . . . . . . . . . . . . . . . . . . . 201
3. Remove/Install the Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Section 80-01
Starting - TAE 125 Diesel Engine
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Description and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Trouble-Shooting
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
AIRCRAFT
Starting DA 40 Series
AMM
Page 2
20 Sep 2007 80-CONTENTS Doc # 6.02.01
Rev. 5
Maintenance Practices
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
2. Remove/Install the ELECTRIC MASTER Key Switch . . . . . . . . . . 201
3. Remove/Install the ENGINE MASTER Switch . . . . . . . . . . . . . . . 203
　
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