S 024-044-B00

 (9)  
Remove the actuator (14), quad ring (13), and two inserts (23) as an assembly.

 S 024-042-B00
 NOTE: Do not remove the inserts (23) from the actuator (14) unless
____
 they are damaged.

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737-300/400/500MAINTENANCE MANUAL
 S 024-045-B00
 (10)
 Remove and discard the quad ring (13).

 S 864-046-B00

 (11)
 Lift the spring keeper (12) away from the housing (11) and disengage from the spring (7). Allow the spring (7) to retract into the sleeve (6).

 S 024-047-B00

 (12)
 Remove the exterior handle assembly from the housing (11).

 S 024-048-B00

 (13)
 Remove and discard the washer(s) (8).

 S 864-049-B00

 (14)
 Push the pin (4) from the sleeve (6) and remove the spring (7) then discard the pin (4).

 S 024-050-B00

 (15)
 Remove and discard the bearing stud (5).

 S 824-051-B00

 (16)
 Keep the sleeve (6), exterior handle (2), and pin (1) as an assembly.

 NOTE: The sleeve (6) and the exterior handle (2) are aligned and
____ secured by the pin (1) and it is not necessary to disassemble. If replacement of either component is necessary, replace the whole handle assembly.
 S 024-052-B00
 (17)
 Do not remove the rivets (9) or hinge assembly (10) unless they are damaged and replacement is necessary.

 S 024-053-B00

 (18)
 Do not disassemble the hinge assembly (10) unless it is necessary.

 TASK 52-31-14-004-054-B00
 3.  Interior and Exterior Handle Installation_________________________________________
 A. Access
 (1)  
Location Zone
 209 Forward Cargo Door
 219 Aft Cargo Door

 B.
Consumable Materials

 (1)  
C00521 Compound, corrosion preventative MIL-C-11796, Class 3 (Commercially Available)

 (2)  
C00684 Primer, Zinc-chromate MIL-P-8585 (Commercially available)

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A 737-300/400/500MAINTENANCE MANUAL
 (3)
D00379 Fluorolube oil

 (4)
D00013 Grease - MIL-G23827 (Commercially available)

 C.
Procedure

 (10)
 Apply a light coat of oil to the surface of the sleeve (6).

 S 424-068-B00

 (11)
 Install the exterior handle assembly in the housing (11).

 S 864-069-B00

 (12)
 Extend the spring (7) to permit sufficient clearance to install the spring keeper (12) and install the spring keeper (12).

 (1)  S 424-056-B00Push the new bearing stud (5) tightly into the boss in the exterior handle (2).
 (2)  S 214-057-B00Make sure there is no clearance between the top of the boss and the shoulder of the bearing stud (5).
 (3)  S 424-060-B00Install the spring (7) into the sleeve (6).
 (4)  S 644-061-B00Apply a light coat of oil to the surface of the new pin (4).
 (5)  S 644-062-B00Apply the primer at the two ends of the pin (4).
 (6)  S 424-063-B00Push the pin (4) into position through the spring (7) while the primer is wet.
 (7)  S 214-064-B00Make sure that the pin (4) is attached at both ends.
 (8)  S 424-065-B00Install one or more new washers (8) as necessary to get the dimension of -0.05 to -0.14 inch (-1.27 to -3.56mm) from the exterior handle (2) to the cargo door outer skin (30).
 (9)  S 424-066-B00If the hinge assembly is removed, do the step that follows: (a) Install the four rivets (9) to attach the hinge assembly to the housing (11).
 S 644-067-B00

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