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that are replaced or non-procurable are preceded by "Opt:", which stands for Optional.
Reference Description
COM-1568 Jack - Hydraulic, General Low Profile
(Part #: B67563, Supplier: 36251, A/P Effectivity: 737-ALL)
(Part #: HW93718, Supplier: 28047, A/P Effectivity: 737-ALL)
(Opt Part #: W93718, Supplier: 36251, A/P Effectivity: 737-ALL)
SPL-1733 Adapter - Hoist, Removal/Installation, Flap Track
(Part #: C27040-1, Supplier: 81205, A/P Effectivity: 737-600, -700,
-700C, -700ER, -700QC, -800, -900, -900ER, -BBJ)
D. Location Zones
Zone Area
542 Left Wing - Fairing Flap Support No. 3
642 Right Wing - Fairing Flap Support No. 6
E. Prepare for the Removal
SUBTASK 27-51-15-860-001
(1) Extend the trailing edge flaps to the 40-unit position. To extend them, do this task: Extend the
Trailing Edge Flaps, TASK 27-51-00-860-803.
SUBTASK 27-51-15-040-001
(2) Do this task: Trailing Edge Flap System Deactivation, TASK 27-51-00-040-801.
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SUBTASK 27-51-15-010-001
(3) Remove the fairings for the outboard track on the inboard flap:
(a) Do this task: Inboard Flap Support Forward Fairing Removal, TASK 27-51-18-000-801.
(b) Do this task: Inboard Flap Support Aft Fairing Removal, TASK 27-51-18-000-802.
SUBTASK 27-51-15-020-001
(4) Do this task: Inboard Trailing Edge Flap Removal, TASK 27-51-11-000-801.
SUBTASK 27-51-15-020-002
(5) Do this task: Inboard Flap Outboard Skew Mechanism Removal, TASK 27-59-02-000-803.
SUBTASK 27-51-15-020-003
(6) Do this task: Inboard Flap Outboard Transmission Removal, TASK 27-51-31-000-801.
F. Inboard Flap Outboard Track Removal
NOTE: Make sure you support the flap track while you disconnect it.
SUBTASK 27-51-15-480-002
(1) If you will use the adapter, SPL-1733, install it on the flap track assembly [1]:
(a) Install the adapter, SPL-1733 on the flap track assembly [1] approximately 35 inches (89 cm)
aft of the track attach fitting.
(b) Put a low profile hydraulic jack, COM-1568 below the adapter, SPL-1733 to support the flap
track assembly [1].
SUBTASK 27-51-15-020-004
(2) Disconnect the forward end of the flap track assembly [1] from the track attach fitting:
(a) Remove the bolts [13] and washers [12] that attach the failsafe fitting assembly [14] to the
track attach fitting.
(b) Remove the nut [17], washer [16] and fuse pin [15] from the forward end of the flap track
assembly [1].
SUBTASK 27-51-15-020-005
(3) Disconnect the aft end of the flap track assembly [1] from the structure:
(a) Remove the bolt [8], washer [9], washer [10] and nut [11] from the outboard side of the flap
track assembly [1].
(b) Remove the bolt [7], washer [6], washer [4] and nut [3] from the inboard side of the flap
track assembly [1].
(c) Measure the thickness of the shim [5].
SUBTASK 27-51-15-020-006
(4) If you will install a new flap track assembly [1], remove the transmission attach fitting
assembly [2] from the flap track assembly [1]:
(a) Remove the bolt [19], washer [26] and nut [24] that attach the forward end of the
transmission attach fitting assembly [2].
(b) Remove the bolt [20], washer [21] and nut [22] that attach the aft end of the transmission
attach fitting assembly [2].
------------------------- END OF TASK ---------------------------
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Inboard Flap Outboard Flap Track Installation
Figure 401 (Sheet 1 of 4)/27-51-15-990-801
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Inboard Flap Outboard Flap Track Installation
Figure 401 (Sheet 2 of 4)/27-51-15-990-801
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Inboard Flap Outboard Flap Track Installation
Figure 401 (Sheet 3 of 4)/27-51-15-990-801
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