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WARNING: SUPPORT THE AFT FLAP ASSY WHEN YOU REMOVE THE BOLTS [36]. WHEN
YOU REMOVE THE LAST BOLT [36], THE AFT FLAP ASSY CAN TURN FREELY ON
THE ROLLERS. THIS CAN CAUSE INJURIES TO PERSONS AND DAMAGE TO
EQUIPMENT.
(d) At the remaining aft flap tracks [14], remove the pins [41], nuts [40], washers [39], washers
[37], bolts [36] and bushings [38] that attach the aft flap tracks [14] to the aft flap
assembly [2].
(e) Move the aft flap tracks [14] and aft flap track [13] forward, away from the aft flap
assembly [2].
(f) Move the trailing edge of the aft flap assembly [2] down, until it is perpendicular to the main
flap [1] and disengage the rollers [21] from the outboard programming track [20] and the
inboard programming track [28].
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TASK 27-51-22-400-801
3. Outboard Aft Flap Installation
A. References
Reference Title
27-51-00-440-801 Trailing Edge Flap System Reactivation (P/B 201)
27-51-00-860-803 Extend the Trailing Edge Flaps (P/B 201)
27-51-00-860-804 Retract the Trailing Edge Flaps (P/B 201)
27-51-26-400-801 Outboard Aft Flap Track Installation (P/B 401)
27-51-28-400-802 Outboard Flap Outboard Support Aft Fairing Installation (P/B 401)
27-51-28-400-804 Outboard Flap Inboard Support Aft Fairing Installation (P/B 401)
51-21-81-390-801 Abrasion Resistant Teflon Finish Application (P/B 701)
51-51-00-340-802 Bonded Phenolic or Stainless Steel Rub Pad Repair (Heat Source
Available) (P/B 801)
B. Consumable Materials
Reference Description Specification
A00247 Sealant - Pressure And Environmental - Chromate
Type
BMS5-95
D00633 Grease - Aircraft General Purpose BMS3-33
C. Expendables/Parts
AMM Item Description AIPC Reference AIPC Effectivity
2 Flap assembly 27-51-22-01-010 GUN ALL
27-51-22-01-015 GUN ALL
8 Pin 27-51-24-01-010 GUN ALL
35 Pin 27-51-26-01-060 GUN ALL
41 Pin 27-51-26-01-060 GUN ALL
D. Location Zones
Zone Area
567 Left Wing - Outboard Flap
667 Right Wing - Outboard Flap
E. Outboard Aft Flap Installation
SUBTASK 27-51-22-820-001
(1) If you will not install the same aft flap assembly [2] and main flap [1], make sure the inboard and
outboard rollers [21] are in the nominal position (Figure 401):
(a) The outboard roller [21] is in the nominal position when the locking cutout [27] is 81.8 ±10.0
degrees from the lower cutout [26] on the cartridge [18].
(b) The inboard roller [21] is in the nominal position when the locking cutout [27] is 83.6 ±10.0
degrees from the lower cutout [26] on the cartridge [29].
(c) If the rollers [21] are not in the nominal position, adjust the position of the rollers [21]:
　
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