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Inboard Flap Outboard Flap Track Installation
Figure 401 (Sheet 4 of 4)/27-51-15-990-801
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
GUN ALL 27-51-15
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Oct 10/2003
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
TASK 27-51-15-400-801
3. Inboard Flap Outboard Track Installation
(Figure 401)
A. General
(1) This task is applicable to the flap tracks at flap supports No. 3 and 6.
B. References
Reference Title
12-22-51-640-814 Inboard Flap Outboard Flap Track Lubrication (P/B 301)
27-51-00-440-801 Trailing Edge Flap System Reactivation (P/B 201)
27-51-00-860-804 Retract the Trailing Edge Flaps (P/B 201)
27-51-11-400-801 Inboard Trailing Edge Flap Installation (P/B 401)
27-51-11-820-801 Inboard Trailing Edge Flap Adjustment (P/B 501)
27-51-18-400-801 Inboard Flap Support Forward Fairing Installation (P/B 401)
27-51-18-400-802 Inboard Flap Support Aft Fairing Installation (P/B 401)
27-51-31-400-801 Inboard Flap Outboard Transmission Installation (P/B 401)
27-59-00-820-801 Flap Skew Detection System Adjustment (P/B 501)
27-59-02-400-803 Inboard Flap Outboard Skew Mechanism Installation (P/B 201)
C. Tools/Equipment
NOTE: When more than one tool part number is listed under the same "Reference" number, the
tools shown are alternates to each other within the same airplane series. Tool part numbers
that are replaced or non-procurable are preceded by "Opt:", which stands for Optional.
Reference Description
COM-1568 Jack - Hydraulic, General Low Profile
(Part #: B67563, Supplier: 36251, A/P Effectivity: 737-ALL)
(Part #: HW93718, Supplier: 28047, A/P Effectivity: 737-ALL)
(Opt Part #: W93718, Supplier: 36251, A/P Effectivity: 737-ALL)
SPL-1733 Adapter - Hoist, Removal/Installation, Flap Track
(Part #: C27040-1, Supplier: 81205, A/P Effectivity: 737-600, -700,
-700C, -700ER, -700QC, -800, -900, -900ER, -BBJ)
D. Consumable Materials
Reference Description Specification
A00247 Sealant - Pressure And Environmental - Chromate
Type
BMS5-95
D00633 Grease - Aircraft General Purpose BMS3-33
E. Expendables/Parts
AMM Item Description AIPC Reference AIPC Effectivity
1 Track assembly 27-51-00-18-265 GUN 001-020, 101-118,
155-157, 201-999
2 Fitting assembly 27-51-00-18-215 GUN 001-020, 101-118,
155-157, 201-999
14 Fitting assembly 27-51-00-18-070 GUN 001-020, 101-118,
155-157, 201-999
15 Pin 27-51-00-18-115 GUN 001-020, 101-118,
155-157, 201-999
18 Pin 27-51-00-18-100 GUN 001-020, 101-118,
155-157, 201-999
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
GUN ALL 27-51-15
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Oct 10/2007
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
(Continued)
AMM Item Description AIPC Reference AIPC Effectivity
23 Pin 27-51-00-18-180 GUN 001-020, 101-118,
155-157, 201-999
25 Pin 27-51-00-18-175 GUN 001-020, 101-118,
155-157, 201-999
F. Location Zones
Zone Area
542 Left Wing - Fairing Flap Support No. 3
642 Right Wing - Fairing Flap Support No. 6
G. Inboard Flap Outboard Track Installation
SUBTASK 27-51-15-420-001
(1) If it is not installed, install the transmission attach fitting assembly [2]:
(a) Put the transmission attach fitting assembly [2] in its position on the flap track assembly [1].
(b) Install the bolt [20], washer [21] and nut [22] that attach the aft end of the transmission
attach fitting assembly [2] to the flap track assembly [1].
(c) Install the pin [23] in the nut [22].
(d) Install the bolt [19], washer [26] and nut [25] that attach the forward end of the transmission
attach fitting assembly [2] to the flap track assembly [1].
(e) Install the pin [25] in the nut [24].
SUBTASK 27-51-15-480-003
(2) If you will use the adapter, SPL-1733, install it on the flap track assembly [1]:
(a) Install the adapter, SPL-1733 on the flap track assembly [1] approximately 35 inches (89 cm)
aft of the track attach fitting.
(b) Put a low profile hydraulic jack, COM-1568 below the adapter, SPL-1733 to support the flap
track assembly [1].
SUBTASK 27-51-15-420-002
(3) Install the flap track assembly [1]:
(a) If it is not installed, install the shim [5] on the structure:
NOTE: Make sure the shim [5] is the same thickness as the shim [5] that you removed.
1) Apply sealant, A00247 to the mating surface of the shim [5] and the structure.
2) Put the shim [5] in its location
(b) Attach the aft end of the flap track assembly [1]:
1) Lift the flap track assembly [1] to its location on the structure.
　
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