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Oct 10/2003
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
Outboard Aft Flap Track Installation
Figure 401 (Sheet 3 of 3)/27-51-26-990-801
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
GUN ALL 27-51-26
Page 405
Oct 10/2003
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
TASK 27-51-26-400-801
3. Outboard Aft Flap Track Installation
(Figure 401)
A. References
Reference Title
12-22-51-640-812 Outboard Main Flap and Aft Flap Roller and Linkage Lubrication
(P/B 301)
27-51-00-040-801 Trailing Edge Flap System Deactivation (P/B 201)
27-51-00-440-801 Trailing Edge Flap System Reactivation (P/B 201)
27-51-00-860-801 Trailing Edge Flap System Operation With Primary Control (P/B 201)
27-51-00-860-803 Extend the Trailing Edge Flaps (P/B 201)
27-51-00-860-804 Retract the Trailing Edge Flaps (P/B 201)
27-51-22-400-801 Outboard Aft Flap Installation (P/B 401)
51-21-81-390-801 Abrasion Resistant Teflon Finish Application (P/B 701)
51-51-00-340-802 Bonded Phenolic or Stainless Steel Rub Pad Repair (Heat Source
Available) (P/B 801)
B. Consumable Materials
Reference Description Specification
A00247 Sealant - Pressure And Environmental - Chromate
Type
BMS5-95
D00015 Grease - Aircraft Bearing BMS3-24
D00633 Grease - Aircraft General Purpose BMS3-33
C. Expendables/Parts
AMM Item Description AIPC Reference AIPC Effectivity
3 Track assembly 27-51-26-01-140 GUN ALL
4 Track assembly 27-51-26-01-120 GUN ALL
5 Track assembly 27-51-26-01-100 GUN ALL
6 Track assembly 27-51-26-01-080 GUN ALL
12 Pin 27-51-26-01-060 GUN ALL
18 Pin 27-51-26-01-060 GUN ALL
21 Cartridge assembly 27-51-21-01-210 GUN ALL
27-51-21-01-365 GUN ALL
25 Cartridge assembly 27-51-21-01-510 GUN ALL
27-51-21-01-655 GUN ALL
D. Location Zones
Zone Area
567 Left Wing - Outboard Flap
667 Right Wing - Outboard Flap
E. Outboard Aft Flap Track Installation
SUBTASK 27-51-26-420-001
(1) If the downstop is not installed on the applicable aft flap track, do these steps:
(a) Install the bolt [26], bushings [28], washer [27], washer [29] and nut [30] on the aft flap track.
(b) Tighten the nut [30] the minimum amount to necessary to hold the bushings [28] tight.
737-600/700/800/900
AIRCRAFT MAINTENANCE MANUAL
EFFECTIVITY
GUN ALL 27-51-26
Page 406
Oct 10/2007
D633A101-GUN
BOEING PROPRIETARY - Copyright#Unpublished Work - See title page for details
SUBTASK 27-51-26-420-002
(2) Install the aft flap track assembly [6] in the main flap [1] (View D):
(a) Carefully put the aft flap track assembly [6] in its position in the track support rib [22] in the
main flap [1].
NOTE: Make sure the downstop is forward of the forward cartridge location.
(b) Apply a layer of grease, D00633 or grease, D00015 to the outside of the cartridge
assemblies [21] and the inside diameter of the track support rib [22].
(c) Put the cartridge assemblies [21] in their position in the track support rib [22].
NOTE: Hold the aft flap track assembly [6] in its position while you install the cartridge
assemblies [21].
(d) Install the bolts [19] and washers [20] that attach the cartridge assemblies [21] to the track
support rib [22].
SUBTASK 27-51-26-420-003
(3) Install the aft flap track assembly [5] in the main flap [1] (View E):
(a) Carefully put the aft flap track assembly [5] in its position in the track support rib [22] in the
main flap [1].
NOTE: Make sure the downstop is forward of the forward cartridge location.
(b) Apply a layer of grease, D00633 or grease, D00015 to the outside of the cartridge
assemblies [21] and the inside diameter of the track support rib [22].
(c) Put the cartridge assemblies [21] in their position in the track support rib [22].
NOTE: Hold the aft flap track assembly [5] in its position while you install the cartridge
assemblies [21].
(d) Install the bolts [23] and washers [24] that attach the cartridge assemblies [21] to the track
support rib [22].
SUBTASK 27-51-26-420-004
(4) Install the aft flap track assembly [3] or aft flap track assembly [4] in the main flap [1] (View F):
(a) Carefully put the aft flap track assembly [3] or aft flap track assembly [4] in its position in the
track support rib [22] in the main flap [1].
NOTE: Make sure the downstop is forward of the forward cartridge location.
(b) Apply a layer of grease, D00633 or grease, D00015 to the outside of the cartridge
assemblies [25] and the inside diameter of the track support rib [22].
(c) Put the cartridge assemblies [25] in their position in the track support rib [22].
　
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